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To engage bevel pinion and gear correctly, it is prerequired to
install bevel pinion to transfer output retainer properly by using
adjusting shim (bevel pinion shim) as described as follows.
Shown in above-mentioned components are relative positions of
bevel pinion, gear and transfer output retainer.
1) Install pinion shaft bearing (1) (front side) to special tools
(bevel pinion dummy).
Special tool
(A) : 09922-76140
(D) : 09922-76430
2) Install bevel pinion dummy (1), pinion shaft bearing (2) (rear
side) and special tool (A) by using special tool (B) to transfer
output retainer.
Special tool
(A) : 09922-76140
(B) : 09922-76150
(C) : 09922-76340
(D) : 09922-76430
NOTE:
This installation requires no spacer or oil seal.
3) Tighten bevel pinion nut (special tool) so that specified bear-
ing preload is obtained.
NOTE:
Before taking measurement, check for rotation by hand
more than 15 revolutions.
Pinion shaft bearing preload
(a) : 0.5 – 1.3 N·m (5.0 – 13.0 kg-cm, 4.4 – 11.2 lb-ft)
4) Measure height "b" in figure using vernier caliper.
Calculate "c" using measured value.
Distance "c"
=
"a": Pinion dummy height
"b": Height from retainer installation face to pinion dummy
"c": Distance from retainer installation face to end face of bearing race
Height "b"
–
: 40 mm (1.575 in.)
TRANSFER 7D-21
Height "a"
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