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GRAND VITARA -
Service manual
Suzuki VITARA Service Manual
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Also See for VITARA
:
Owner's manual
(1736 pages)
,
Service manual
(835 pages)
,
Supplementary service manual
(481 pages)
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Table Of Contents
836
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of
836
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/
836
Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
General Information
Abbreviations Used in this Manual
General Precautions
Body Number
Engine Identification Number
Transmission Identification Number
Identification Information
Metric Fasteners Fastener Strength Identification
Metric Information
Standard Tightening Torque
Vehicle Lifting Points
Front Support Location
Rear Support Location
Maintenance and Lubrication
Maintenance Schedule under Normal Driving Conditions
Maintenance Recommended under Severe Driving Conditions
Maintenance Service
Water Pump Belt Inspection and Replacement
A/C Compressor And/Or Power Steering Pump Drive Belt
Camshaft Timing Belt Inspection
Engine Oil and Filter Change
Engine Bolts Tightening
Valve Lash Inspection
Cooling System Hoses and Connections Inspection
Engine Coolant Change
Engine Oil Capacity
Ignition System
Exhaust Pipes and Mountings Inspection
Ignition Wiring Replacement
Distributor Cap and Rotor Inspection
Spark Plugs Replacement
Plug Specification
Fuel System
Ignition Timing Inspection
Distributor Advancer Inspection
Air Cleaner Element Replacement and Inspection
Emission Control System
Carburetor Choke System Lubrication and Inspection
Engine Idle Speed and Idle Mixture Inspection
Oxygen Sensor Replacement
Electrical
Crankcase Ventilation Hoses and Connections Inspection
PCV (Positive Crankcase Ventilation) Valve Inspection
Fuel Vapor Storage System Inspection
Chassis and Body
Clutch Pedal Inspection
Brake Discs, Pads, Brake Drums and Shoes Inspection
Brake Hoses and Pipes Inspection
Brake Lever and Cable Inspection
Tire Inspection and Rotation
Wheel Discs and Free Wheeling Hubs Inspection
Wheel Bearing Inspection
Suspension Inspection
Propeller Shafts Inspection
Transmission Oil Inspection and Change
Fluid Level Inspection
Transfer and Differential Oil Inspection and Change
Steering System Inspection
Final Inspection
Power Steering System Inspection
Door Hinges Lubrication
Recommended Fluids and Lubricants
Heater and Ventilation
Heater General Description
Heater Control Operation
Forced Ventilation
Outside Air-Introduced Heating
Inside Air-Circulated Heating
Head-Cooled/Feet-Warmed Heating
Trouble Diagnosis
Servicing
Wiring Circuit
Heater Blower Motor Removal
Heater Blower Motor Installation
Heater Blower Resistor Removal
Heater Blower Resistor Inspection
Heater Blower Resistor Installation
Heater Blower Motor Switch Removal and Inspection
Heater Blower Motor Switch Installation
Control Cables
Air Control Cable Adjustment
Heater Control Cable Adjustment
Fresh Air Control Cable Adjustment
Heater Unit
Body Ventilation
Heater Unit Removal
Heater Unit Installation
Rear Duct Description
Rear Duct Removal
Rear Duct Installation
Bumpers and Sheet Metal
Front Bumper
Rear Bumper
Hood Adjustment
Hood Vertical Adjustment
Hood Lock Adjustment
Front Fender Removal
Front Fender Installation
Steering, Suspension, Wheels and Tires General Diagnosis
Tire Diagnosis
Irregular And/Or Premature Wear
Wear Indicator
Radial Tire Waddle
Vibration Diagnosis
Radial Tire Lead
Front End Alignment General Information
Toe Setting
Camber
Preliminary Checks Prior to Adjusting Front Alignment
Toe Adjustment
Camber and Caster Adjustment
Steering Angle
Steering Gear Box and Linkage
Steering Gear Box and Linkage General Description
Steering Gear Box Construction and Operation
Steering Gear Box Removal
Steering Gear Box Installation
Tie Rod End Removal
Tie Rod End Installation
Idler Arm Removal
Idler Arm Installation
Steering Wheel Inspection
Steering Gear Box Oil Level
Adjustment of Worm Shaft Starting Torque
Torque Specifications
Special Tools
Power Steering (P/S) System
Power Steering (P/S) System General Description
Power Steering System Layout
Hydraulic Pressure Circuit
Operation with Steering Wheel in Straight-Ahead Position
Operation with Steering Wheel Turned to Right
Valve Unit
Operation with Steering Wheel Turned to Left
Manual Steering
Spring Reaction Mechanism
Power Steering (P/S) Pump
Flow Contol Valve
Components of P/S Pump
Operation of Flow Control Valve (When Idling)
Relief Valve
Operation of Flow Control Valve (When Running at Low Speed)
Operation of Flow Control Valve (When Running at High Speed)
Power Steering System General Diagnosis
On Vehicle Service
Steering Wheel Play Inspection
Steering Force Inspection
Power Steering Belt Tension
Power Steering Belt Tension Adjustment
Power Steering Fluid Level
Idle up System
Air Bleeding Procedure
Hydraulic Pressure in P/S Circuit
Power Steering (P/S) Gear Box Removal
Power Steering (P/S) Gear Box Installation
Removing Steering Lower Shaft
Removing Center Link End
Removing Steering Gear Box
Installing Steering Gear Box
Power Steering (P/S) Pump Removal
Installing Steering Lower Shaft
Power Steering (P/S) Pump Installation
Power Steering (P/S) Pump Disassembly
Removing P/S Pump Pulley
Removing Terminal Assembly and Discharge Connector
Removing P/S Pump Cover
Removing Cam Ring
Removing Rotor
Power Steering Pump Assembly
Installing Shaft
Installing Rotor
Installing Vane
Installing Cover
Installing Flow Control Valve
Installing Terminal
Installing Suction Connector
P/S Pump Body and Shaft Inspection
Cam Ring Inspection
Rotor Vane Inspection
Flow Control Valve Inspection
Steering Wheel, Column and Shaft Description
Steering Wheel Removal
Steering Wheel Installation
Turn Signal/Dimmer Switch Removal
Turn Signal/Dimmer Switch Installation
Steering Column Removal
Steering Column Installation
Steering Lock Removal
Steering Lock Installation
Steering Lower Shaft Removal
Steering Lower Shaft Installation
Checking Steering Column for Accident Damage
Checking Tilt Steering Column Torque Specifications
Checking Tilt Steering Column Special Tool
Front Suspension
Front Suspension General Description
Stabilizer Bar/Bushings Removal
Stabilizer Bar/Bushings Installation
Strut Damper Removal
Strut Damper Installation
Coil Spring/Bump Stopper/Spring Rubber Seat Removal
Coil Spring/Bump Stopper/Spring Rubber Seat Installation
Bump Stopper/Spring Rubber Seat Removal
Bump Stopper/Spring Rubber Seat Installation
Wheel Hub/Bearing/Oil Seal Removal
Wheel Hub/Bearing/Oil Seal Installation
Knuckle/Wheel Spindle Removal
Knuckle/Wheel Spindle Installation
Suspension Control Arm/Ball Stud/Bushings Removal
Suspension Control Arm/Ball Stud/Bushings Installation
Front Free Wheeling Hub (Optional) General Description
Manual Free Wheeling Hub Operation
Manual Free Wheeling Hub Installation Instruction
Manual Free Wheeling Hub Maintenance Service
Automatic Free Wheeling Hub Operation
Automatic Free Wheeling Hub Installation Instruction
Automatic Free Wheeling Hub Maintenance Service
Post-Assembly Confirmation
Front Suspension Inspection
Bar
Bushing
Strut Damper And/Or Coil Spring
Required Service Materials
Front Suspension Special Tools
Rear Suspension
Rear Suspension General Description
Rear Shock Absorber Removal
Rear Shock Absorber Installation
Coil Spring Removal
Coil Spring Installation
Trailing Rod and Bush Removal
Trailing Rod and Bush Installation
Rear Upper Arm Removal
Rear Upper Arm Installation
Rear Axle Shaft and Wheel Bearing Removal
Rear Axle Shaft and Wheel Bearing Installation
Rear Axle Shaft Inner Oil Seal Removal
Rear Axle Shaft Inner Oil Seal Installation
Rear Axle Housing Removal
Rear Axle Housing Installation
Rear Suspension Inspection
Trailing Rod, Upper Arm, Axle Housing and Coil Spring
Rear Suspension Fasteners
Upper Arm Ball Joint
Bearing Retainer and Axle Shaft Inner Oil Seal
Trailing Rod and Upper Arm Bush
Wheel Disc, Nut & Bearing
Recommended Torque Specifications
Wheels and Tires General Description
Replacement Tires
Wheels for Replacement
Wheel Maintenance
Wheel Attaching Studs
Inflation of Tires
Wheels and Tires Service Operations
Metric Lug Nuts and Wheel Studs
Tire Placard
Tire Rotation
Balancing Wheels
Tire Mounting and Demounting
Tire Repair
Wheels and Tires Torque Specifications
General Balance Procedure
Off-Vehicle Balancing
On-Vehicle Balancing
Front Drive Axle/Axle Bearing, Oil Seal
Drive Axle General Description
Drive Axle Removal
Drive Axle Disassembly
Drive Axle Inspection
Drive Axle Cleaning
Drive Axle Assembly
Axle Bearing/Oil Seal Removal
Drive Axle Installation
Axle Bearing/Oil Seal Installation
Front Drive Axle/Axle Bearing/Oil Seal Torque Specifications
Front Drive Axle/Axle Bearing/Oil Seal Required Service Materials
Front Drive Axle/Axle Bearing/Oil Seal Special Tools
Propeller Shafts General Description
Propeller Shafts Removal
Propeller Shafts Installation
Disassembly of Universal Joint
Universal Joint Noise
Disassembling on Flange Yoke Side
Reassembly of Universal Joint
Propeller Shafts Required Service Material
Propeller Shafts Special Tools
Brake
Brake General Description
Disc Brake Caliper Assembly General Description
Front Caliper Assembly
Caliper Operation
Single Piston Floating Caliper Type
Clearance Correction
Drum Brake Assembly General Description
Rear Brake Operation
Master Cylinder Assembly General Description
Master Cylinder Normal Operation
Master Cylinder One-Circuit Operation
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See also:
Supplementary Service Manual
,
Owner's Manual
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