Suzuki Ignis Service Manual page 3686

Rg413
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(A)
6) Install flange (1) and tighten flange nut gradually so as rota-
tional torque of bevel pinion shaft to be in specified value.
NOTE:
• Before taking measurement of rotational torque, rotate
• For measuring bevel pinion shaft rotational torque,
• If rotational torque of bevel pinion shaft is out of speci-
1
Special tool
(A) : 09930-40113
Flange nut
2
: 100 – 300 N·m (10.0 – 30.0 kg-m, 72.5 – 217.0 lb-ft)
Rotation torque for bevel pinion shaft
: 0.5 – 1.3 N·m (5.0 – 13.0 kg-cm, 0.30 – 0.90 lb-ft)
2. Torque wrench
7) Caulk flange nut.
Bevel Gear Shim Adjustment
1) Install driven gear bearing outer races, and measure dis-
tance "a" between end faces of driven gear bearing outer
races.
2) Measure depth "b" and "c" from mating face of right (left)
case (to match with left (right) case) to face processed for
installation of driven gear bearing.
3) Calculate shim thickness to be inserted.
Shim thickness = {"b" + "c" – "a" + 0.1 mm (0.004 in.)}/2
4) Select shim closest to calculated value.
Available shims thickness
: 0.60, 0.65, 0.70, 0.75, 0.8, 0.85, 0.90, 0.95, 1.00 and 1.05
mm (0.024, 0.026, 0.028, 0.030, 0.031, 0.033, 0.035, 0.037,
0.040, and 0.041 in.)
1. Right case
2. Left case
pinion shaft over ten rounds in advance.
turning bevel pinion at about 50 rpm is required.
fication given below, replace pinion shaft spacer and
tighten flange nut.
TRANSFER 7D-19

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