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TOOTH CONTACT PATTERN
Transfer oil level/filler and drain plugs
Flange nut
Transfer case bolts
Transfer output retainer bolts
Transfer mounting bolts
Transfer rear mounting bracket bolts
Transfer rear mounting bracket nuts
Transfer mounting bolt
Transfer rear mounting bracket No.2 bolts
Transfer to engine stiffener No.1 bolts
Transfer to engine stiffener No.2 bolts
Transfer bevel gear nut
Transfer to transaxle stiffener bolts
Material
Lithium grease
Sealant
Tightening Torque Specification
Fastening part
Required Service Material
Recommended SUZUKI products
(Part Number)
SUZUKI SUPER GREASE A
(99000-25010)
SUZUKI BOND NO. 1216B
(99000-31230)
DIAGNOSIS AND REMEDY
These contact patterns, located on toe or heel on both
drive and coast sides, mean that 1) both pinion and
gear are defective, 2) retainer is not true, or 3) gear is
not properly seated on transfer case. The remedy is to
replace the defective member.
Irregular patterns: If the pattern is not oval, it means
that bevel gear is defective. High or low spots on tooth
surfaces or on the seat of bevel gear are the cause of
irregular patterns appearing on some teeth. The rem-
edy is to replace the pinion and gear set and, if the seat
is defective, so is transfer case.
N•m
21
100-300
23
50
50
55
55
55
55
50
23
150
50
• Oil seal lips
• Oil drain plug
• Oil level plug
• Mating surface of transfer case
TRANSFER 7D-25
Tightening torque
kg-m
2.1
15.5
10.0-30.0
72.5-217.0
2.3
17.0
5.0
36.5
5.0
36.5
5.5
40.0
5.5
40.0
5.5
40.0
5.5
40.0
5.0
36.5
2.3
17.0
15.0
108.5
5.0
36.5
Use
lb-ft
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