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4) Install reduction drive gear (2) and reduction driven gear (3)
to left case (1).
5) Clean mating surface of right case and left case (1), and
apply sealant to left case (1) using a nozzle as shown in fig-
ure by such amount that its section is 1.5mm (0.059 in) in
diameter.
"A" : Sealant 99000-31230
6) Tighten transfer case bolts (1) to specified torque.
Tightening torque
Transfer case bolts (a) : 23 N·m (2.3 kg-m, 17.0 lb-ft)
7) Install selected bevel pinion shim(s) to transfer assembly (3)
according to "Transfer Output Retainer Adjustment" in this
section.
8) Install transfer output retainer (1) to transfer case, and then
tighten transfer output retainer bolts (2) to specified torque.
Tightening torque
Transfer output retainer bolts
(a) : 50 N·m (5.0 kg-m, 36.5 lb-ft)
9) Measure bevel gear back lash according to "Measurement"
under "Bevel Gear Back Lash Measurement and Adjust-
ment" in this section.
If measured bevel gear back lash exceeds the specification,
adjust bevel gear back lash according to "Adjustmentt" under
"Bevel Gear Back Lash Measurement and Adjustment" in
this section.
TRANSFER 7D-11
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