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4) Using special tool, remove circlip (1).
Special tool
(A) : 09900-06107
5) Apply puller (3) to 1st gear (2) and drive out low speed syn-
chronizer sleeve & hub assembly (1) with 1st gear (1) using
press.
CAUTION:
To avoid gear tooth from being damaged, support it at
flat side of bearing puller.
6) Disassemble synchronizer sleeve & hub assembly.
7) Take out 1st gear needle bearing of resin cage type from
shaft.
8) Remove right bearing cone (2) using puller (3), metal stick
(1) and press.
Assembly
1) Clean all components thoroughly, inspect them for any
abnormality and replace with new ones as necessary.
2) If synchronizer parts need to be repaired, check clearance
"a" between ring (2) and gear (1), each chamfered tooth of
gear, ring and sleeve, then determine parts replacement.
Clearance between synchronizer ring and gear
Standard "a" : 1.0 – 1.4 mm (0.039 – 0.055 in.)
Service limit "a" : 0.5 mm (0.019 in.)
MANUAL TRANSAXLE 7A1-35
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