Mazda 323 1988 Workshop Manual page 500

7A
ASSEMBLY
5th Gear and Rear Cover
1. !nstall the lock bolt (1) and the guide bolt (2), and
rnstall the ball, spring and the lock bolt (3).
Caution
After installation, move the change rod to
check that the gear change operation is
smooth.
Tightening torque:
@I 18-26 N.m
- (1.8-2.6 m-kg, 13-19 &lb) - (1.8-2.6 m-kg, 13-19 &lb)
@ 9-14 N.m @ 9-14 N.m
(90-140 cm-kg, 78-162 in-lb) (80-140 cm-kg, 78-162 in-lb)
@ 16-21 N.m 6) 16-21 N.m
- (150-210 cm-kg, 173-242 in-lb)
(150-210 cm-kg, 173-242 in-lb)
2. Position the secondary 5th gear on the secondary
shaft gear in the direction shown in the figure.
3. Install the clutch hub and the 3 synchronizer keys
to the clutch hub sleeve (5th gear).
4. Insert the hook part of the synchronizer key spring
into the groove for the hook in the clutch hub.
5. Install the spring so that the 3 synchronizer keys
are secured.
6. Install the gear sleeve onto the primary shaft gear,
then connect the 5th gear and synchronizer ring.
7. Install the shift fork to the clutch hub assembly, and
install them together as shown.
Caution
Install the clutch hub assembly and shift fork
so that they tace in the direction indicated in
the figure.
7A-76