Mazda 323 1988 Workshop Manual page 487

Mazda 323 1988
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ASSEMBLY
7A
2. Install the clutch
hub and 3 synchronizer
keys into
the clutch
hub sleeve
(3rd and 4th gears).
3. Fit the hook of the synchronizer
key spring
into the
clutch
hub groove
for the hook,
and install the 3
synchronizer
keys so that they are held down.
4. Install 3rd gear onto the shaft gear.
5. Install the synchronizer
ring onto the clutch hub as-
sembly.
6. Place the clutch
hub assembly
so that it faces in
the direction
shown in the figure and press on the
shaft gear.
Note
Install the clutch hub sleeve as shown.
Caution
Begin pressing
only after confirming
that the
splines of the shaft gear and the clutch hub
are properly
positioned,
and press until the
force applied
reaches 19.620 N (4,409 lb).
7. Install the retaining
ring, the synchronizer
ring, and
4th gear onto the shaft gear in that order.
8. Install the 2nd gear using the
SST.
Note
Press on until there is no gap between
the
shaft and the bearing.
Secondary
Shaft Gear
1. Support
the drive gear, and press on the bearing
inner race using
SST.
Note
Press on until there is no gap between
the
shaft and the bearing.
7A-63

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