2) Swing the front Vertical Axis Screw Rail foot counter-clockwise and align the installation
holes with the Robot Track Base, (see
3) Manually rotate counter-clockwise the front Vertical Screw Rail at the Z Axis Motor coupler
until slight pressure is felt on the robotics base.
4) Replace (finger tight and loosen 1 turn) the four screws that secure the front Vertical Axis
Screw Rail to the robotics base,
NOTE: Vertical axis assemblies remain loose until aligned using the "Alignment Procedure"
procedure in Appendix B.
5) Swing the rear Vertical Axis Screw Rail foot clockwise and align over the Robot Track Base,
(see
Figure
3–76).
6) Manually rotate clockwise the rear Vertical Screw Rail, aligning the pins on the robotics base.
7) Replace (finger tight and loosen 1 turn) the four screws that secure the rear Vertical Axis
Screw Rail to the robotics base,
8) Replace the Flex Cable Carrier Clamp,
9) Connect the Rotating Track Motor Power Cable to the Robotics base PCB,
10) Depress Shuttle brake lever on the bottom of the Shuttle, place the shuttle on the edge of the
track and slide it towards the front of the unit,
11) Manually rotate the robot track by turning the motor/track coupler approximately 90 degrees
and align with the stationary track,
12) Attach the Flex Cable to the Flex Cable Clip Guide and Carrier using the clip,
NOTE: Ensure that the Flex Cable is not twisted.
13) Remove the Spool,
(Figure
Figure
3–73. Ensure strain relief is in proper position
NOTE: When attaching the flex cable clip to the side of the flex cable guide, slide the top portion
first and then the bottom for ease of installation.
14) Replace the two plugs of the Flex Cable to the J9 and J3 locations of the PCB on the Robot
Shuttle.
15) Replace the Bar Code Reader using the
this chapter.
16) Perform Friction Test as described in the
and proceed to the next step.
17) Replace the left upper and lower magazines and close the magazine doors.
18) Replace the Tabletop Cover and Front Chassis Cover of the module using the
Remove and Replace"
S
HUTTLE
Figure
3–76).
(Figure
3–76).
(Figure
3–76).
(Figure
3–76).
(Figure 3–75
(Figure
3–74).
3–73), from the Shuttle and attach the Flex Cable as shown in
Bar Code Reader Remove and Replace
"Alignment Procedure"
instructions in this chapter.
A
R
R
SSEMBLY
OBOTICS
EMOVE AND
(Figure
and
Figure
3–74).
(Figure
(Figure
3–73).
instructions in
procedure in Appendix B
"Library Covers
Servicing the Neo Series 4000
R
EPLACE
3–76).
3–73).
3-81
t
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