Transfer Drive Gear - Subaru IMPREZA 2002 Service Manual

I
TRANSFER DRIVE GEAR
MANUAL TRANSMISSION AND DIFFERENTIAL
1O.Transfer Drive Gear
A: REMOVAL
1) Remove the manual transmission assembly
from vehicle. <Ref. to MT-27, REMOVAL, Manual
Transmission Assembly.>
2) Remove the back-up light switch and neutral po-
sition switch. <Ref. to MT-37, REMOVAL, Switches
and Harness.>
3) Remove the transfer case with extension case
assembly. <Ref. to MT-41, REMOVAL, Transfer
Case and Extension Case Assembly.>
4) Remove the extension case assembly.
5) Remove the transfer driven gear.
6) Remove the transfer drive gear.
B3M1986
INSTALLATION
1) Install the transfer drive gear.
Tightening torque:
26 N.m (2.7 kgf-m, 20 fi-lb)
B3M198E
2) Install the transfer driven gear.
3) Install the extension case assembly.
4) Install the transfer case and extension case as-
sembly. <Ref. to MT-41, INSTALLATION, Transfer
Case and Extension Case Assembly.>
5 ) Install the back-up light switch and neutral posi-
tion switch. <Ref. to MT-38, INSTALLATION,
Switches and Harness.>
6) Install the manual transmission assembly from
vehicle. <Ref. to MT-30, INSTALLATION, Manual
Transmission Assembly.>
C: DISASSEMBLY
1) Remove the snap ring.
C
@
C
B3M 198E
2) Remove the ball bearing.
D: ASSEMBLY
1) Set the ST applying to inner race of bearing and
instal to drive shaft.
ST 398177700 INSTALLER
CAUTION:
Do not apply pressure in excess
of
10 kN (1 ton,
1.1 US ton, 1 .O Imp ton)
2) Install the snap ring on transfer drive shaft.
3) Inspect the clearance between snap ring and in-
ner race of ball bearing. <Ref. to MT-46, INSPEC-
TION, Transfer Drive Gear.>
MT-45