Suzuki XL7 2007 Service Manual page 859

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CAUTION
!
To prevent retainer damage, do not attempt to
remove the retainer with a 12 in. or shorter
ratchet/breaker bar.
3. Use the J39765-A and remove the secondary fuel
pump module (2) retaining ring.
4. Disconnect the secondary level sensor electrical
connector.
5. Disconnect the suction port attaching tube by
pressing down on the tab (1).
CAUTION
!
To prevent bending of the sending unit float
arm during removal, lift the pump module up
slightly to disengage the orientation tabs in
the tank and rotate the module 45 degrees.
6. Remove the secondary fuel pump module.
NOTE
Always replace the fuel pump module-to-tank
seal, O-ring, when the fuel pump module is
removed.
7. Discard the fuel pump module-to-tank seal.
8. If the fuel level sending unit is being replaced as
well, remove the fuel level sender. Refer to "Fuel
Level Sensor Replacement - Secondary".
Installation Procedure
1. If the fuel level sending unit is being replaced, install
the fuel level sending unit into the new fuel pump.
Refer to "Fuel Level Sensor Replacement -
Secondary".
2. Connect the suction port (1).
3. Insert the new secondary fuel pump module (2) with
the level sender and new fuel pump-to-tank seal.
Ensure the orientation tabs are aligned.
4. Use the J39765-A to install the fuel pump lock ring.
5. Connect the EVAP line quick connect. Refer to
"Plastic Collar Quick Connect Fitting Service".
6. Install the fuel tank. Refer to "Fuel Tank
Replacement (FWD)" "Fuel Tank Replacement
(AWD)".
Fuel System:
1G-59

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