Suzuki XL7 2007 Service Manual page 1174

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3C-18 Transfer:
Callout
Transfer Case Bearing Races
NOTE
4
Replace the transfer case assembly if a bearing has spun or if cracks are detected.
Transfer Case Thread Bolt Holes
NOTE
5
Repair any damaged threads.
6
Transfer Case Half Locating Pin Holes
Rear Output Drive Housing Cleaning and Inspection
Callout
Preliminary Procedures
1. Inspect all components or sub-components and perform any repair procedure necessary to fix the damage. If the
damage cannot be repaired, replace the component or sub-component as indicated.
2. Clean all components in cleaning solvent and air dry.
3. The transfer case rear output drive housing is not serviced. If damage cannot be repaired, the transfer case must
be replaced.
Transfer Case Rear Output Shaft Flange
Tip:
1
• Replace if flange, threaded holes, or splines are damaged.
• Inspect sealing surface for corrosion, excessive wear, or damage.
Transfer Case Rear Output Shaft Oil Slinger
2
Tip: Replace the slinger if damaged, cracked, loose, or distorted.
Transfer Case Rear Output Shaft Bearing Assembly
3
Tip: Inspect bearings for roughness, spalling, or pitting.
Component Name
Component Name

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