Water Pump Installation; Engine Coolant Thermostat Housing Installation - Suzuki XL7 2007 Service Manual

Water Pump Installation

Reference: "Water Pump Cleaning and Inspection: ".
Special tool
EN 46104 Water Pump Pulley Holding Tool
1. Ensure that the engine front cover and water pump
are clear of old gasket material.
2. Place a new water pump gasket on the water pump.
3. Place the water pump in position on the front cover.
CAUTION
!
Refer to "Fastener Notice: ".
4. Install the water pump bolts.
Tightening torque
Tighten the water pump bolts to 10 N⋅m (89 lb in).
5. Install the water pump pulley.
6. Loosely install the water pump pulley bolts.
Engine Cooling System:
7. Install the EN 46104 (1) onto the water pump pulley.
Tightening torque
Tighten the water pump pulley bolts to 10 N⋅m
(89 lb in).
Reference: "Camshaft Cover Installation - Left Side: ".
Engine Coolant Thermostat Housing
Installation
1. Install a NEW gasket onto the thermostat housing.
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