Suzuki XL7 2007 Service Manual page 959

Jc636
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Installation Procedure
1. Install one exhaust manifold bolt to the exhaust
manifold.
2. Install the NEW exhaust manifold gasket onto the
cylinder head and bolt.
3. Install the exhaust manifold (with gasket) to the
catalytic converter and the cylinder head.
CAUTION
!
Refer to "Fastener Notice: ".
4. Install the exhaust manifold bolts.
Tightening torque
Tighten the bolts to 20 N⋅m (15 lb ft).
5. Install the right catalytic converter. Refer to "Catalytic
Converter Replacement - Right Side".
6. Install the catalytic converter nuts.
Tightening torque
Tighten the nuts to 50 N⋅m (37 lb ft).
7. Install the exhaust manifold heat shield. Refer to
"Exhaust Manifold Heat Shield Replacement - Right
Side".
Exhaust Flexible Pipe Replacement
Removal Procedure
1. Remove the right and left catalytic converter to
exhaust flexible pipe bolts and nuts.
2. Remove the flexible pipe insulator from the pipe
hanger.
3. Loosen the exhaust muffler clamps.
Exhaust System:
1K-10

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