Suzuki XL7 2007 Service Manual page 888

1I-16 Starting System:
Step
Replace the crank relay.
19
Did you complete the replacement?
Replace the starter motor. Refer to "Starter Motor
20 Replacement".
Did you complete the replacement?
Replace the ECM. Refer to "Control Module References: " for
21 replacement, setup, and programming.
Did you complete the replacement?
Operate the system in order to verify the repair.
22
Did you correct the condition?
Starter Solenoid Clicks, Engine Does Not Crank
Step
Schematic Reference:"Starting and Charging Schematics: "
Connector End View Reference:"Master Electrical Component List: "
Did you perform the Diagnostic System Check - Vehicle?
1
Turn the Ignition to the START position.
2 Did the starter solenoid click?
Inspect the engine and belt drive system for mechanical
3 binding, seized engine, or seized generator.
Does the engine move freely?
Test the battery positive cable between the battery and the
starter solenoid for high resistance. Refer to "Circuit Testing: "
4
and "Wiring Repairs: ".
Did you find and correct the condition?
Test the ground circuit between the battery and the starter
motor for a high resistance. Refer to "Circuit Testing: " and
5
"Wiring Repairs: ".
Did you find and correct the condition?
Inspect for poor connections at the starter. Refer to "Testing for
Intermittent Conditions and Poor Connections: " and
6
"Connector Repairs: ".
Did you find and correct the condition?
Replace the starter. Refer to "Starter Motor Replacement".
7
Did you complete the replacement?
Operate the system for which the symptom occurred.
8
Did you correct the condition?
Engine Cranks Slowly
Inspect the following items:
• Battery—Perform the Battery Inspection/Test. Refer to "Battery Inspection/Test: ".
• Wiring—Inspect the wiring for damage. Inspect all connections to the starter motor, the solenoid, the battery, and all
ground connections. Refer to:
– "Circuit Testing: "
– "Wiring Repairs: "
– "Testing for Intermittent Conditions and Poor Connections: "
– "Connector Repairs: "
• Engine—Verify that the engine is not seized.
If the battery, the wiring, and the engine are functioning properly, and the engine continues to crank slowly, replace the
starter motor. Refer to "Starter Motor Replacement".
Action
Action
Yes
Go to Step 22
Go to Step 22
Go to Step 22
System OK Go to Step 2
Yes
Go to "Diagnostic
System Check -
Go to Step 2
Vehicle Diagnostic
Information: "
Go to "Starter
Go to Step 3 Solenoid Does Not
"Engine Will Not
Go to Step 4 Crank - Crankshaft
Will Not Rotate: "
Go to Step 8 Go to Step 5
Go to Step 8 Go to Step 6
Go to Step 8 Go to Step 7
Go to Step 8
System OK Go to Step 2
No
—
—
—
No
Click"
—