Inspection; Reassembly - Honda Prelude 1993 Service Manual

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Table of Contents

Countershaft

NOTE: Refer to page 13-23 for reassembly sequence.

1, Install the thrust shim, needle bearing, lst gear, fric-

tion damper, synchro ring, and synchro spring.

NOTE: Reassemble th€ lst gear and friction damper

before installation.

SYNCHRO SPRING

SYNCHRO RING

FBICTION DAMPER

NEEDI.E BEARING

COUNTERSHAFT

Install the 1sv2nd synchro hub by aligning the fric-

t i o n d a m p e r f i n g e r s w i t h 1 s t / 2 n d s y n c h r o h u b

'1. lnspect the gear surface and bearing surface for

wear and damage, then measure the countershaft

at points A, B, and C.

A:38.fi10 - 38.015 mm

l1.i(t61 - f.il967 inl

B: 39.984 - /{1.000 mm

{1.5742 - 1.57'18 inl

C: 24.987 - 25.000 mm

{0.98:17 - 0.9843 in)

Sorvico Limit: A:37.950 mm (t.t*t41 in)

B: 39.930 mm (1.5729 inl

C: 2il.9il0 mm (0.9819 inl

lf any part ot the countershaft is less than the ser-

vice limit. replace it with a new one.

Inspect for runout.

0.02 mm 10.001 in)

S€rvico Limh: 0.05 mm (0.002 in)

NOTE: Support th6 countershaft at both ends as

Rotate two complele revolutions,

It the runout exceeds the service limit, reDlace the

countershaft with a new one.

Inspect for wear and damage.

Troubleshooting