Honda Prelude 1993 Service Manual page 22

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Fuel and Emission - Section 1 1
Unil ol lengthi mm (in
STANDARD (NEW)
MEASUREMENT
Fuel pump
Displacement cc {US oz, lmp oz} in 10 seconds 205 (6.93, 7 .221 tnin.
Pressure regulator
Pressure with regulator vacuum hose dtsconnected
k P a { k g / c m 2 , p s i }
F 2 2 A 1 , H 2 3 A 1 e n g i n e s
H22A1 engine
255-305 (2.55,3.05, 36-43)
230-280 {2.3-2.8. 33-40)
Fuel tank
Capacity { {US gal, lmp gal)
6 0 ( 1 5 . 9 , 1 3 . 2 )
Engine
Fast idle rpm
1 ,400
ldle speed rpm
with headlight and
cooling fan ott
700 150 (M/T: neurral)
7OO 150 {A/T: E o. E position)
ldle CO %
0 . 1 m a x .
Clutch
Section
1 2
Manual Transmission
Section 1 3
MEASUREMENT
STANDARD INEWI
I SERVICE LIMIT
Clutch pedal
Pedal height
ro ttoor
Stroke
Pedal play
Disengagement height
to floor
2 0 8 ( 8 . 1 1 )
1 3 5 - 1 4 5 ( 5 . 3 1 - 5 . 7 1 )
1 . 0 - 7 . 0 ( 0 . O 4 - O . 2 8 )
9 4 { 3 . 7 0 ) m i n .
Flywheel
Clutch surlace runout
0.05 {O.002} max.
o.1 5 (0.006)
Clutch disc
Rivet head depth
Surface runout
Thickness
'l .3 (0.O51) min.
O.8 (0.03) max.
8 . 4 - 9 . 1 ( O . 3 3 1 - 0 . 3 s 8 )
o . 2
1 . O
6 . O
(0.008)
(0.04)
(0.2361
Clutch cover Pressure plate warpage
0 . 0 3 ( O . 0 0 1 1 m a x .
o . 1 5 ( 0 . 0 6 )
MEASUREMENT
STANDARo {NEw}
I
sERvIcE LIMIT
Transmission oil Capacity t (uS qt, lmp qt)
1 . 9 1 2 . O , 1 . 7 1 f o r o i l c h a n g e
2.O 12.1, 1 .Al tor overhaul
Mainshaft End play
Diameter ot ball bearing contact area
Diameter of third gear contact ar€a
Diameter ol ball bearing contact area
Runout
0. 10-0. 16 {0.0039-0.0063)
2 7 . 9 7 7 - 2 7 . 9 9 0 ( 1 . 1 0 1 5 1 . 1 0 2 0 )
3 7 . 9 8 4 - 3 8 . O O O
1 1 . 4 9 5 4 1 . 4 9 6 1 )
2 7 . 9 8 7 - 2 8 . O O O ( 1 . 1 0 1 8 - 1 . 1 0 2 4 )
0.02 (0.0008) max.
Adjust with a shim.
27 .94 11.1001
3 7 . 9 3 ( 1 . 4 9 3 )
2 7 . 9 4 ( 1 . 1 0 0 )
0.o5 (0.0021
Mainshatt 3rd and
fourth gears
L D .
End play
Thickness 3rd gear M2L5, M2S4
M2F4
4th gear M2L5, M2S4
M2F4
4 3 . O O 9 - 4 3 . 0 2 5
( 1 . 6 9 3 3 , 1 . 6 9 3 9 )
0.06,0.21 (0.0024,O.0083)
3 2 . 4 2 - 3 2 . 4 7 t l . 2 7 6 - 1 . 2 7 8 l
34.92-34.97 11.37 5-1.3771
3 0 . 9 2 - 3 0 . 9 7 1 1 . 2 1 7 - 1 . 2 1 9 1
31.42-31.47 11.237-1.2391
4 3 . 0 8 0 { 1 . 6 9 6 1 )
o . 3 0 ( 0 . o 1 2 )
3 2 . 3 ( 1 . 2 7 2 1
3 4 . 8 1 1 . 3 7 0 1
3 0 . 8 ( 1 . 2 1 3 )
3 1 . 3 { 1 . 2 3 2 )
Mainshalt sth gear t . D .
End play
Thickness
4 3 . 0 0 9 4 3 . 0 2 5 { 1 . 6 9 3 3 - 1 . 6 9 3 9 }
0.06-0.21 (o.0024,0.oo83)
3 0 . 9 2 - 3 0 . 9 7 1 1 . 2 1 7 - 1 . 2 1 9 l
4 3 . 0 8 0 ( 1 . 6 9 6 1 )
0 . 3 0 { 0 . 0 1 2 }
3 0 . 8 ( 1 . 2 1 3 )
Countershaft End play
Oiameter of needle bearing contact area
Diameter of ball bearing and needle bearing
conlact area
Diameter ot low gear contact area
Runout
0.05,0.40 (0.001 9-0.01 57)
3 8 . O O O - 3 8 . O 1
5 { 1 . 4 9 6 ' 1 - 1 . 4 9 6 7 )
24.947 -25.OOO (O.9837-0.9845)
39. 984-40.OOO 11.57 42-1.57 4al
O.02 {O.0OO8) max.
o . 5 0 { o . 0 2 )
3 7 . 9 5 ( 1 . 4 9 4 )
24.94 lO.982l
3 9 . 9 3 { 1 . 5 7 2 }
o.05 (o.oo2)
Countershalt lsl
gear
t . D .
End play
4 6 . 0 0 9 - 4 6 . 0 2 5 { 1 . 8 1 1 4 - 1 . 8 1 2 0 }
0.04,0.10 (o.002 0.oo4)
46.08 (1 .8't 4)
Adiust with a washer.
Countershatt 2nd
gea(
L D .
End play
Thickness
4 7 . O O 9 - 4 7
. O 2 5 ( 1 . 8 5 0 7 1 . 8 5 1 4 )
o.04-0. 10 {0.002-o.004)
2 8 . 9 2 2 a . 9 7 ( 1 . ' t 3 9 , 1 . 1 4 1 )
4 7 . 0 8 ( ' t . 8 5 4 )
Adjust with a collar.
2 8 . 8 ( 1 . 1 3 )
(cont'd )
3-7