Siemens SINUMERIK 840Di sl Manuals

Manuals and User Guides for Siemens SINUMERIK 840Di sl. We have 3 Siemens SINUMERIK 840Di sl manuals available for free PDF download: Function Manual, Programming Manual, Operating Manual

Siemens SINUMERIK 840Di sl Function Manual (969 pages)

Brand: Siemens | Category: Controller | Size: 11.84 MB

NCU System Software For 840D Sl/840DE Sl 7

Cycle Times (G3) 178

Contour Tunnel Monitoring 203

Axis Couplings And ESR 221

Setpoint Exchange (S9) 417

Tangential Control (T3) 438

Installation And Activation Of 462

Simulation Of Compile Cycles (TE02) 490

Clearance Control (TE1) 506

Analog Axis (TE2) 566

Handling Transformation 642

MCS Coupling (TE6) 714

Retrace Support (TE7) 736

Cycle-Independent Path 782

Preprocessing (V2) 822

Path Length Evaluation (W6) 884

Gantry Axes (G1 912

Synchronous Signal Output 927

Siemens SINUMERIK 840Di sl Programming Manual (476 pages)

measuring cycles hmi sl

Brand: Siemens | Category: Measuring Instruments | Size: 11.46 MB

Preface 3

Table Of Contents 7

General 13

Basics 13

General Prerequisites 15

Behavior On Block Search, Dry Run, Program Testing, Simulation 16

Reference Points On The Machine And Workpiece 17

Definition Of The Planes, Tool Types 19

Probes That Can Be Used 22

Probe, Calibration Body, Calibration Tool 24

Measuring Workpieces On Milling Machines, Machining Centers 24

Measuring Tools On Milling Machines, Machining Centers 25

Measuring Workpieces At The Turning Machines 27

Measuring Tools At Lathes 29

Measurement Principle 31

Measuring Strategy For Measuring Workpieces With Tool Offset 36

Parameters For Checking The Measurement Result And Offset 39

Effect Of Empirical Value, Mean Value, And Tolerance Parameters 44

Overview Of Measuring Cycle Functions For Milling Technology 45

Tool Measurement On Milling Machines, Machining Centers 45

Calibrating Workpiece Probes 46

Workpiece Measurement At One Point 47

Measuring The Workpiece Parallel To The Axis 48

Measuring A Workpiece At An Angle 50

Measuring A Surface At An Angle 51

Measuring Spheres 53

Workpiece Measurement: Setting-up A Corner 54

Overview Of Measuring Cycle Functions For Turning Technology 55

Measuring Tools At Lathes 55

Calibrating Workpiece Probes 57

Measuring Workpieces At Lathes: 1-point Measurement 58

Measuring Workpieces At Lathes: 2-point Measurement 59

Parameter Description 61

Parameter Concept Of The Measuring Cycles 61

Parameter Overview 63

Defining Parameters 63

Result Parameters 65

Description Of The Most Important Defining Parameters 67

Measurement Variant: _MVAR 67

Number Of The Measuring Axis: _MA 67

Tool Number And Tool Name: _TNUM And _TNAME 68

Offset Number: _KNUM 69

Offset Number _KNUM Extended For Tool Offset: Up To 9 Digits 72

Correcting Setup And Additive Offset In Workpiece Measurement 73

Correcting The Tool Of A Stored Tool Environment: _TENV 74

Example Of Automatic Tool Offset With And Without Saved Tool Environment In Workpiece Measuring Cycles 74

Variable Measuring Velocity: _VMS 76

Offset Angle Position: _CORA 76

Tolerance Parameters: _TZL, _TMV, _TUL, _TLL, _TDIF And 77

Measurement Path: _FA 78

Probe Type, Probe Number: _PRNUM 79

Empirical Value, Mean Value: _EVNUM 80

Multiple Measurement At The Same Location: _NMSP 81

Weighting Factor For Mean Value Calculation 81

Measuring Cycle Help Programs 83

Package Structure Of The Measuring Cycles 83

Measuring Cycle Subroutines 84

Overview 84

CYCLE116: Calculation Of Center Point And Radius Of A Circle 85

Measuring Cycle User Programs 87

General Information 87

CUST_MEACYC: User Program Before/after Measurements Are Performed 87

Measuring In JOG 89

Measuring Cycles For Milling And Machining Centers 91

General Prerequisites 91

Overview Of Measuring Cycles 91

Overview Of The Auxiliary Programs Required 92

Call And Return Conditions 92

CYCLE971 Tool: Measuring Milling Tools, Drills 93

Function Overview 93

Measurement And Correction Strategy 95

Measuring Strategy 95

Compensation Strategy 96

Compensation With Correction Table When Measuring With Rotating Spindle 97

Calibrating Tool Probes 99

Calibration 99

Programming Example 1 101

Programming Example 2 102

Operational Sequence 104

Calibrating Tool Probes Automatically 106

Automatic Calibration 106

Programming Example 107

Measuring Tool 110

Measurement 110

Programming Examples 1 115

Programming Example 2 117

Operational Sequence 118

CYCLE976 Calibrate Workpiece Probe 119

Function Overview 119

Calibrating A Workpiece Probe In A Hole Of Known Hole Center Point 123

General Information 123

Programming Example 124

Calibrating A Workpiece Probe In A Hole Of Unknown Hole Center Point 127

Operational Sequence 130

Calibration Of A Workpiece Probe On A Surface 131

Calibrating A Workpiece Probe In The Applicate Determining Probe Length 134

General Information 134

Programming Example 136

CYCLE977 Workpiece: Measure Hole/shaft/groove/web/rectangle Parallel To Axes 138

Function Overview 138

Measuring Contour Elements 142

Operational Sequence 147

Measuring And Tool Offset 151

General Information 151

Programming Example 153

Measurement And ZO Determination 155

CYCLE978 Workpiece: Measuring A Surface Parallel To The Axis 160

Function Overview 160

Measuring The Surface 162

General Information 164

Programming Example 166

Measuring And Tool Offset 168

CYCLE979 Workpiece: Measure Hole/shaft/groove/rib At An Angle 172

Function Overview 172

Measure Shaft, Groove, Web 175

General Information 175

Operational Sequence 177

Measuring And Tool Offset 180

Programming Example 182

Measurement And ZO Determination 185

CYCLE998 Workpiece: Angle Measurement And ZO Determination 189

Function Overview 189

1-angle Measurement 193

General Information 193

Programming Example 195

Operational Sequence 197

2-angle Measurement 202

Programming Example 1 203

Programming Example 2 205

Operational Sequence 208

CYCLE961 Workpiece: Setup Inside And Outside Corner 209

Function Overview 209

Setting Up A Corner With Definition Of Distances And Angles 212

General Information 212

Programming Example 215

Setting Up A Corner With 4 Points 218

Operational Sequence 221

CYCLE997 Workpiece: Measuring A Sphere And ZO Determination 223

Function Overview 223

Measurement And ZO Determination 228

General Information 228

Programming Example CYCLE997 233

CYCLE119: Arithmetic Cycle For Determining Position In Space 235

Programming Example 237

CYCLE996 Workpiece: Measure Kinematics 238

General 238

Measurement Procedure 239

Proceed As Follows 239

Measuring An Individual Rotary Axis 239

Measuring An Individual Ball Position 242

Calculating And Activating The Swivel Data Records 242

Example Of The Procedure To Measure The Kinematics (CYCLE996) 243

Activation Of The Function 244

Measuring Kinematics 244

Programming Via A Screen Form 245

Parameters Of "1st, 2nd, 3rd Measurement" Screen Form 248

Parameters Of "Calculate Kinematics" Screen Form 250

Result Bit 253

Programming Using Parameters 253

Result Parameters, Intermediate Results 256

Programmable Adjustable Parameters 258

Programming Example 259

Measuring Cycles For Turning Machines 261

General Prerequisites 261

General Information 261

Overview Of Measuring Cycles 261

Call And Return Conditions 262

CYCLE982 Tool: Measure Turning Tools 263

Function Overview 263

Calibrate Tool Probe (machine-related) 265

Determining Dimensions Of Calibration 270

Measure Turning Tool (machine-related) 271

CYCLE982 Tool: Measure Turning And Milling Tools 277

Function Overview 277

Calibrating Tool Probes 284

Measuring Tool 287

Automatic Tool Measurement 296

Incremental Calibration 303

Incremental Measurement 307

Milling Tool: Suppression Of Start Angle Positioning _STA1 314

Measuring Drills - Special Applications 315

Measuring A Tool With Orientational Tool Carriers - 90° Multiples Of Tool Position (measuring Cycle Release SW 6.3 And Higher) 316

Overview Of The Functions 316

Measuring Turning Tools - 90° Multiples Of The Tool Position 317

Measuring Milling/drilling Tools - 90° Multiples Of The Tool Position 319

CYCLE973 Calibrating Workpiece Probes 322

Function Overview 322

Calibrating In The Reference Groove 325

General Information 325

Programming Example 327

Operational Sequence 328

Calibration On Surface 328

CYCLE974 Workpiece: 1-point Measurement 332

1-point Measurement And ZO Determination 335

1-point Measurement And Tool Offset 338

General Information 338

Programming Example 340

Operational Sequence 342

1-point Measurement With Reversal And Tool Offset 343

CYCLE994 Workpiece: 2-point Measurement 346

Function Overview 346

Programming Example 352

Operational Sequence 354

Complex Example For Tool Measurement 356

Miscellaneous Functions 359

Log Measurement Results 359

Measuring Cycle Support In The Program Editor 360

Menus, Explanation Of The Cycles 361

General Information 361

Softkey Bars For Turning 362

Softkey Bars For Milling 365

Programming Example 368

Presetting Measuring Cycle Support In HMI Sl 369

Measuring Result Screens 370

Hardware/software 373

Hardware Prerequisites For HMI Sl 373

Software Prerequisites For HMI Sl 374

Function Check For HMI Sl 375

Data Description 377

Machine Data For Machine Cycle Runs 377

Cycle Data 378

Data Blocks For Measuring Cycles 378

General Information 378

Data Block GUD5.DEF 378

Data Adjustment To A Specific Machine 382

Central Values 383

Central Bits 391

In Data Block GUD6.DEF 391

Detailed Description 392

Channel-oriented Values 395

Channel-oriented Bits 399

Data For Measuring In JOG 407

Start-up (hardware) 409

Alarm, Error, And System Messages 411

General Notes 411

Error Rectification In The Measuring Cycles 411

Overview Of Measuring Cycle Alarms 411

Appendix 413

Comparison Of GUD Parameters Up To Measuring Cycles Version 7.5 And GUD Parameters As Of Measuring Cycles Version 2.6, With Reference To Measuring Function 413

GUD Variables That Can No Longer Be Used 418

Changes To Names Of Cycle Programs And GUD Modules 420

Overview Of Measuring Cycle Parameters 421

List Of Abbreviations 461

Parameter 463

Feedback On The Documentation 465

Overview 467

Glossary 469

Index 475

Siemens SINUMERIK 840Di sl Operating Manual (470 pages)

Brand: Siemens | Category: Control Unit | Size: 15.36 MB

Table Of Contents 9

Introduction 17

Product Overview 18

Handling Information 19

Switching On/switching Off The Control 20

Operator Components 23

Operator Panel Front 24

Standard Full Keyboard 29

Machine Control Panel (MCP) 30

EMERGENCY STOP Button 31

Feedrate Control 33

Spindle Control 35

Key-operated Switch 36

Program Control 37

SINUMERIK HT 8 39

Screen Layout 42

Global Machine Status Display 43

Program Control Display 48

General Operating Sequences 50

Changing The Menu Window 51

Selecting A Directory/file 52

Editing Inputs/values 53

Confirm/cancel Input 54

Edit The Part Program In The ASCII Editor 55

Switching Over The Channel 61

Packet Calculator 62

Calling The Help Function 63

Editor Help 65

Quick Help For Program Commands 66

Extended Help For Program Commands 69

Job List 70

Syntax Description For Job Lists 72

Example Of A Job List With Two-channel 1:1 Links 75

Example Of A Job List With Multi-channel M:n Links 76

Execute Job List" Operating Sequence 77

Re-naming Workpieces With Job Lists 79

Copying Workpieces With Job Lists 80

Example Of Operation 81

Machine 83

Parameters 85

Program 86

Modes Group And Channels 88

Cross-channel Status Display Via Symbols 89

Two-channel Display 90

Mode Selection, Mode Change 91

Services 92

General Functions And Displays 94

Displaying The Program Level 95

Switching Over The Machine/workpiece Coordinate System (MCS/WCS) 96

Displaying Several Transverse Axes 98

Displaying Axis Feedrates 99

Display G Functions, Transformations And Swivel Data 100

Displaying Auxiliary Functions 101

Displaying Spindles 103

Handwheel 104

Commissioning 105

Preset 107

Setting The Actual Value 108

Inch ↔ Metric Switchover 109

Reference Point Approach 111

JOG Mode 114

Traversing Axes 117

Inc: Increment 118

REPOS (repositioning) 119

SI (Safety Integrated): User Agreement 120

Scratching 121

Displaying System Frames 124

MDA Mode 127

Saving The Program, File Function 129

Teach In 130

Automatic Mode 132

Program Overview 134

Loading And Unloading The Workpiece/part Program 135

Protocol: Program Loading List 136

Executing From The Hard Disk 137

Accessing An External Network Drive 138

Program Editing 140

Setting The Block Search/search Target 141

Accelerated External Block Search 145

Block Search In Program Test Mode, Multi-channel 148

Overstore 150

Program Control 152

DRF Offset 156

Parameters Operating Area 157

Tool Data 159

Tool Offset 174

New Tool 176

Display Tool 177

Deleting A Tool 178

New Cutting Edge 179

Deleting A Cutting Edge 180

Make Tool Offset Immediately Effective 181

Tool Management 182

Main Tool Management Functions 183

Displaying/editing Tool Data 191

Change In The Significance/representation Of Tool Wear Values 195

Grinding Data Expansion 198

Load 200

Unload 204

Relocating 206

Tool Master Data In The Tool Catalog 207

Tool Offset Data In The Tool Cabinet 210

Job Processing Of Tools 213

R Parameters (calculation Parameters) 221

Setting Data 222

JOG Data 223

Spindle Data 224

Dry Run Feedrate For Dry Run Operation DRY 225

Starting Angle For Thread Cutting 226

Miscellaneous Setting Data 227

Protection Zones 228

Electronic Gear 229

Zero/work Offset 230

Edit The Settable Work Offset (G54 ...) 232

Displaying An Active Settable Work Offset 235

Displaying An Active Programmable Work Offset 236

Displaying An Active External Work Offset 237

Activate Active Work Offset And Basic Frame Immediately 238

Define User Data 239

Editing/finding User Data 240

Activate User Data (GUD) 242

Display System Variables 244

Creating Variable Views 245

Managing Variable Views 247

Logging System Variables 248

Program" Operating Area 251

Program Types 253

Templates 254

Main Screen Program 256

Edit Programs Iin The Standard ASCII Editor 258

Undo And Redo In The Standard ASCII Editor 260

Additional Optional Editors 261

Structured Step Sequence Display (option) 263

Multi-channel Step Sequence Programming (option) 267

Multi-channel Workpiece Program Views 270

Activating Timing 276

Activating Simulation 277

Multiple Editor (option) 281

Alignment Of The Channels/MPFs To Be Displayed 285

Free Contour Programming 287

Programming A Contour 288

Undercuts For Turning Technology 293

Parameterizing Contour Elements 296

Graphically Displaying The Contour 298

Symmetrical Contours With Milling Technology 299

Specifying Contour Elements In Polar Coordinates, Closing The Contour 302

Support For Contour Programming 307

Parameter Description Of The Contour Elements Straight Line/circle 308

Programming Examples For Freely Programming A Contour 309

Cycle Support 313

Program Simulation 314

Using The Simulation Function 316

Simulation Settings 325

Setting Downtimes 331

Display And Colors 332

Section-by-section Simulation 333

Quick Display In The Simulation For Mold Making 334

Simulation With External Network Drive 336

Simulation For Orientable Toolholder 337

New Workpiece/part Program 339

Create Programs/data In A Workpiece Directory 341

Saving Setup Data 342

Selecting A Program To Be Executed 343

Loading/unloading A Program 346

Manage Programs 347

Copying/inserting 348

Deleting 351

Renaming 352

Enabling 353

Protocol 354

Accessing An External Network Drive/computer 355

Services Operating Area 357

Services Main Screen 359

Reading-in Data 362

Reading-out Data 363

Displaying The Log 364

Managing Data 366

New File/new Directory 367

Copying And Inserting 368

Deleting 369

Changing Properties 370

Data Selection 373

Special Directories And Memory Areas 376

Data On The Hard Disk 377

Transfer Display MD From HMI Embedded 380

V.24 Interface 382

Using The V.24 Interface 386

Diagnostics Operating Area 391

Diagnostics Main Screen 392

Remote Diagnostics 394

Service Displays 396

Service Axis 398

Service Drive 399

Service SI (Safety Integrated) 400

Systemressourcen Anzeigen 412

Configuration Data Output 413

Action Log 414

Sorting And Saving Version Data 415

Display The Version Screens For Cycles 416

Cycle Version Output 419

Interrogating The PLC Status 421

Changing/deleting A Value 422

Assign Symbolic PLC Addresses 423

Select Operand Screens For PLC Status 427

File Functions 428

Commissioning Operating Area 429

Startup Main Screen 430

Machine Data 432

Optimization/test (SINUMERIK Powerline) 436

Maintenance 439

Operating Data 440

Cleaning 441

A Abbreviations 443

Index 463

I.2 Commands And Identifier 468

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Siemens SINUMERIK 840Di sl Manuals

Manuals and User Guides for Siemens SINUMERIK 840Di sl. We have 3 Siemens SINUMERIK 840Di sl manuals available for free PDF download: Function Manual, Programming Manual, Operating Manual

Siemens SINUMERIK 840Di sl Function Manual (969 pages)

Table of contents

Siemens SINUMERIK 840Di sl Programming Manual (476 pages)

Table of contents

Siemens SINUMERIK 840Di sl Operating Manual (470 pages)

Table of contents

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Siemens SINUMERIK 840Di sl Manuals

Manuals and User Guides for Siemens SINUMERIK 840Di sl. We have 3 Siemens SINUMERIK 840Di sl manuals available for free PDF download: Function Manual, Programming Manual, Operating Manual

Siemens SINUMERIK 840Di sl Function Manual (969 pages)

Table of contents

Siemens SINUMERIK 840Di sl Programming Manual (476 pages)

Table of contents

Siemens SINUMERIK 840Di sl Operating Manual (470 pages)

Table of contents

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