Page 1 Technical Documentation ® VeriSens ID- / CS- / XF- / XC-Series...
Page 2: Table Of Contents
9.3.4 Output process interface (device dependant) ................77 9.3.5 Input process interface (device dependant) .................. 81 9.3.6 Web interface ..........................84 Device activation ..........................85 9.4.1 Productivity / Statistics / Alarms ....................86 v2.11.0-B4 2/429 Baumer Optronic GmbH Radeberg, Germany...
Page 3 12.1.2 Part location on edges ........................ 158 12.1.3 Part location on circle ........................161 12.1.4 Part location on text line ......................163 12.2 Geometry ............................165 12.2.1 Distance ............................165 12.2.2 Circle ............................168 v2.11.0-B4 3/429 Baumer Optronic GmbH Radeberg, Germany...
Page 4 14.4.1 Image acquisition ........................284 14.4.2 Part location ..........................284 14.4.3 Geometry ............................ 285 14.4.4 Feature comparison ........................285 14.4.5 Identification ..........................287 14.5 Functions selectable via the address bar ..................289 14.5.1 Language selection ........................289 v2.11.0-B4 4/429 Baumer Optronic GmbH Radeberg, Germany...
Page 5 15.4.21 VB command – restart device ..................... 335 15.5 Communication via Industrial Ethernet (device dependant).............. 336 15.5.1 Mode of operation ........................336 15.5.2 Abbreviations for Industrial Ethernet ................... 337 15.5.3 Data ............................. 338 15.5.3.1 Cyclical data .......................... 338 v2.11.0-B4 5/429 Baumer Optronic GmbH Radeberg, Germany...
Page 6 16.3.7 Z calibration (optional) ........................ 395 16.3.8 Set-up ............................396 16.3.9 Coordinate alignment ........................398 16.4 Messages ............................402 16.5 Programming the UR with vision sensor ................... 403 16.5.1 Node for job execution ........................ 403 v2.11.0-B4 6/429 Baumer Optronic GmbH Radeberg, Germany...
Page 7 Power Cable M12 / 12-pin ......................... 427 20 Conformity .............................. 428 20.1 CE ..............................428 20.2 RoHS (restriction of hazardous substances) ..................428 20.3 UL ..............................428 20.4 UR ..............................428 20.5 KC (Korean Conformity) ........................429 v2.11.0-B4 7/429 Baumer Optronic GmbH Radeberg, Germany...
Page 8: Welcome
Welcome to this Help Guide. Please read these operating instructions carefully and observe the safety instructions! Target group: These operating instructions are intended for users that want to perform feature checks with the Vision Sensor. v2.11.0-B4 8/429 Baumer Optronic GmbH Radeberg, Germany...
Page 9: Imprint
All rights reserved. Reproduction of this document in whole or in part is only permitted with previous written consent from Baumer Optronic GmbH. Revisions in the course of technical progress and possible errors reserved. ® Find the latest information about Baumer VeriSens at https://www.baumer.com/verisens. v2.11.0-B4 9/429...
Page 10: Safety Instructions
UL approval  Dielectric strength in line with the operating voltages used  Temperature resistance in the specified device temperature range  Minimum cross-section of the cable in line with the max. output current v2.11.0-B4 10/429 Baumer Optronic GmbH Radeberg, Germany...
Page 11 Disconnection of power to the device during booting can result in damaged files. Never disconnect the power supply during booting. Booting is finished when intermittent blinking of the PASS / FAIL – LED or blinking of the POWER LED has stopped. v2.11.0-B4 11/429 Baumer Optronic GmbH Radeberg, Germany...
Page 12 The device emits bright, pulsed light (Risk group 1, low risk, EN 62471:2008). Bright, pulsed light can cause damage to the eyes and seizures. Never look directly into the pulsed light from the LEDs! v2.11.0-B4 12/429 Baumer Optronic GmbH Radeberg, Germany...
Page 13 Even so, do not look directly into the light source – there is a danger of dazzle and irritation. Mount the devices so that it is not possible to look directly into the light source. v2.11.0-B4 13/429 Baumer Optronic GmbH Radeberg, Germany...
Page 14: Correct Use
If the equipment or device is used in a manner not specified by the manufacturer, the protection provided by the equipment or device may be affected. The device may only be connected to in-factory Ethernet networks and not be exposed to Telecom Network Voltages (TNVs). v2.11.0-B4 14/429 Baumer Optronic GmbH Radeberg, Germany...
Page 15: Mode Of Operation
Then you can link the results from the feature checks into one result and output it via a digital interface. With the device, the stored jobs can be selected via external switching inputs. v2.11.0-B4 15/429 Baumer Optronic GmbH Radeberg, Germany...
Page 16 For this purpose, the Application Suite provides a pre-configured input mask for each feature to be checked, which supports the determination of the optimum settings. v2.11.0-B4 16/429 Baumer Optronic GmbH Radeberg, Germany...
Page 17: Installation And Initial Set-Up
Ensure that the device is protected as well as possible against dust. Devices and its built-in lens can inspect fixed areas at fixed distances. NOTE The field of view and minimum module size for devices with interchangeable lenses depends on the lens installed. v2.11.0-B4 17/429 Baumer Optronic GmbH Radeberg, Germany...
Page 18 Obtain the depth of field and the area in focus from the following diagrams: Devices without Industrial Ethernet / focal distance 10 mm / aperture 5.6 Devices without Industrial Ethernet / focal distance 16 mm / aperture 5.6 v2.11.0-B4 18/429 Baumer Optronic GmbH Radeberg, Germany...
Page 19 Devices with Industrial Ethernet / focal distance 8 mm / aperture 1.8 Devices with Industrial Ethernet / focal distance 12 mm / aperture 1.8 Devices with Industrial Ethernet / focal distance 16 mm / aperture 1.8 v2.11.0-B4 19/429 Baumer Optronic GmbH Radeberg, Germany...
Page 20: Mechanical Set-Up (Heat Dissipation)
Every form of convection around the device and mounting helps reduce temperature. Prevent heat from becoming trapped!  Do not operate other devices in close proximity to the Vision Sensor. Their waste heat could additionally heat the Vision Sensor. Temperature measurement point Mounting bracket (aluminium) v2.11.0-B4 20/429 Baumer Optronic GmbH Radeberg, Germany...
Page 21: Ip Protection Classes
The electrical hose connections on the device must be tightened with a torque of 0.4 Nm. The tube on devices with replaceable lens must be screwed without a gap as depicted in the figure below in order to achieve the stated protection class. v2.11.0-B4 21/429 Baumer Optronic GmbH Radeberg, Germany...
Page 22: Electrical Installation
VeriSens 6.4 Electrical installation For initial set-up, you will require:  the Vision Sensor,  the Application Suite (download at: www.baumer.com/vs-sw)  a M12-connecting cable (not supplied)  an Ethernet cable (not supplied)  a normal PC with Ethernet interface (not supplied).
Page 23: Wiring
Technical Documentation ® VeriSens 6.5 Wiring Input Encoder Output v2.11.0-B4 23/429 Baumer Optronic GmbH Radeberg, Germany...
Page 24: Notes On Using An Incremental Encoder
It is not possible to detect the travel direction of the belt. The maximum frequency of 500 kHz should not be exceeded for reliable operation. Connect the encoder CH-A to pin 11 (IN 5; grey-pink). Pin assignment of the power cable v2.11.0-B4 24/429 Baumer Optronic GmbH Radeberg, Germany...
Page 25 The maximum frequency of 500 kHz/channel should not be exceeded for reliable operation. Connect the encoder CH-A to pin 11 (IN 5; grey-pink). Connect the encoder CH-B to pin 10 (IN 4; violet). Pin assignment of the power cable v2.11.0-B4 25/429 Baumer Optronic GmbH Radeberg, Germany...
Page 26: Software Installation
Connect the device to the Ethernet interface of your computer or connect the device and your computer in a common network: v2.11.0-B4 26/429 Baumer Optronic GmbH Radeberg, Germany...
Page 27 Technical Documentation ® VeriSens 1. Download the Application Suite (www.baumer.com/vs-sw). 2. Unzip the downloaded file. 3. Start the set-up program and follow the installation instructions. A link will be created on your desktop. 4. Double-click the generated link to start the Application Suite.
Page 28: Initial Set-Up Of The Ethernet Interface On Your Computer
Activate the Use the following IP address option and select an address in the range 192.168.0.xxx that has not yet been used for the IP address. Enter 255.255.255.0 for the subnet mask and confirm these settings. v2.11.0-B4 28/429 Baumer Optronic GmbH Radeberg, Germany...
Page 29 These ports must not be occupied by other programs or used for communication by the process interface! Check that these ports are enabled in your firewall! You can find details on this topic in the firewall manufacturer's documentation. v2.11.0-B4 29/429 Baumer Optronic GmbH Radeberg, Germany...
Page 30: Notes On Using Gateways In A Network
Keep in mind that changes to the network settings of the device are only valid in the local network. If necessary, make sure that the NAT settings of the gateway are also configured to make communication possible. v2.11.0-B4 30/429 Baumer Optronic GmbH Radeberg, Germany...
Page 31: Important Network Terms
(User Datagram Protocol) Faster but less reliable protocol for data transfer. Under certain circumstances, data packets may be lost or received in a different sequence Domain name arbitrary address that you enter into the address line of a browser in place of the IP. v2.11.0-B4 31/429 Baumer Optronic GmbH Radeberg, Germany...
Page 32: Led Panel (Device Dependant)
Lights up when a feature check has been failed. FAIL Lights up when a feature check has been passed. PASS NOTE Pass/Fail flash quickly and alternately: Vision Sensor starts Pass/Fail flash simultaneously: Vision Sensor is in Recovery mode v2.11.0-B4 32/429 Baumer Optronic GmbH Radeberg, Germany...
Page 33: Led Panel (Devices With Integrated Industrial Ethernet)
Lights up when a feature check has been failed. Lights up when a feature check has been passed. PASS NOTE POWER blinking: Vision Sensor starts Pass/Fail flash simultaneously: Vision Sensor is in Recovery mode v2.11.0-B4 33/429 Baumer Optronic GmbH Radeberg, Germany...
Page 34: Overview Of The Application Suite
You can monitor the progress of the job in the Activated mode. Image display options Display screen Help, info and support window Job bar Device menu / Operating mode display Job menu / Result and user display Parametrization area Status bar v2.11.0-B4 34/429 Baumer Optronic GmbH Radeberg, Germany...
Page 35: Operating Modes Of The Device
Mode Priority Job processing I/Os Activated Trigger on the Vision active (Image transfer Sensor only when permitted by the processing time) Configuration Image transfer to the computer inactive (trigger is ignored if necessary) v2.11.0-B4 35/429 Baumer Optronic GmbH Radeberg, Germany...
Page 36: Help, Info, Support And Notifications
On the Help tab, there is a corresponding online help The Info tab displays information about the page for each dialogue. system. The image is an example and does not correspond to the current version of the software! v2.11.0-B4 36/429 Baumer Optronic GmbH Radeberg, Germany...
Page 37 You can attach images, jobs or log files to your more up-to-date firmware is available than is support request. installed on the device, when additional language packs can be installed, or when the daylight saving time changes. v2.11.0-B4 37/429 Baumer Optronic GmbH Radeberg, Germany...
Page 38 With this button you have the option to hide the help. With this button, you can show the hidden Help again. NOTE To improve clarity, the Help window is shown lightly greyed out when the mouse pointer is not over it. v2.11.0-B4 38/429 Baumer Optronic GmbH Radeberg, Germany...
Page 39: Image Display Options
90° (angle of rotation is displayed in the status bar) the contour points display the field of view display the model display and the cross-hair display. Click on this button to display the current Vision Sensor image. v2.11.0-B4 39/429 Baumer Optronic GmbH Radeberg, Germany...
Page 40: Images From Pc
Click on the green tick to hide the selection. Click on Browse to select the directory that contains the images. Choose the directory where the images are located and click OK. You can view the images that you have loaded here. v2.11.0-B4 40/429 Baumer Optronic GmbH Radeberg, Germany...
Page 41: Defect Images
You can see the last fault images to occur. Use this button to save the single exposure currently being displayed to your PC. Use this button to save all defect images to your PC. v2.11.0-B4 41/429 Baumer Optronic GmbH Radeberg, Germany...
Page 42: Loading, Saving And Recording Images
Use the Single image button to save just one image in the selected directory. Use the Acquisition button to keep acquiring images until you click on Stop or have limited image acquisition. You can configure the structure of the file name. v2.11.0-B4 42/429 Baumer Optronic GmbH Radeberg, Germany...
Page 43 Sequential numbers generated by the system (00000001 – 99999999)  The result of the analysis  The job name  The job number  a time stamp (time is taken from the connected PC) v2.11.0-B4 43/429 Baumer Optronic GmbH Radeberg, Germany...
Page 44: Job Features
You can also set which feature checks and their functions can be operated via the web interface. This information is saved separately for each job, while pin assignment for the digital I/Os is set in the device settings. v2.11.0-B4 44/429 Baumer Optronic GmbH Radeberg, Germany...
Page 45: Creating A Job
Reseal the setting screw with the sealing screw once you have configured the image focus! For devices with interchangeable lenses, the image focus is set on the installed lens. v2.11.0-B4 45/429 Baumer Optronic GmbH Radeberg, Germany...
Page 46: Adjusting The Image (Additional Parameters)
The image can also be brightened using the control gain (Amplification). NOTE Higher amplification values result in increased image graininess and make stable analysis more difficult. If sufficient image brightness is not achieved, use external illumination. v2.11.0-B4 46/429 Baumer Optronic GmbH Radeberg, Germany...
Page 47 Any other trigger signals received during this period are ignored! If necessary, activate the "invalid trigger" entry (trigger during image acquisition or job switching) in Device settings, so that the alarm output is activated in such cases. v2.11.0-B4 47/429 Baumer Optronic GmbH Radeberg, Germany...
Page 48 4-pin connection on devices with interchangeable lenses. Here the signal is available at a maximum of 1 metre per second if the operating mode Activate external flash controller (max. 1 ms) is selected. v2.11.0-B4 48/429 Baumer Optronic GmbH Radeberg, Germany...
Page 49 You can make the contours visible using the following button from the image display options: Example images of contours Too few contours Good contours Too many contours (contour recognition sensitivity must (optimum contour recognition (contour recognition sensitivity must be decreased) sensitivity) be increased) v2.11.0-B4 49/429 Baumer Optronic GmbH Radeberg, Germany...
Page 50 Exposure time Integer device dependent µs 0 – 100 Amplification Integer 5 – 100 Edge sharpness Integer 1 – continuously Trigger mode Integer 4 – external trigger 0 – 6000 Trigger delay Integer v2.11.0-B4 50/429 Baumer Optronic GmbH Radeberg, Germany...
Page 51: Coordinates (Device Dependant)
To achieve high conversion accuracy, ensure that the marked coordinates:  are positioned in the image as precisely as possible,  are uniformly distributed throughout the image,  do not lie on one line. v2.11.0-B4 51/429 Baumer Optronic GmbH Radeberg, Germany...
Page 52 The Delete all button deletes all coordinates. To increase the precision of the calculated coordinates, you can also correct for the distortion of the camera lens. In this case, you will need at least eight coordinates. v2.11.0-B4 52/429 Baumer Optronic GmbH Radeberg, Germany...
Page 53: Coordinates (With Distortion Correction Enabled - Device Dependend)
After successful installation, the calibration templates can be found in the directory: <installation path>\AppSuite\calibration on your PC. NOTE The Image recording tab has to be used to activate Enable distortion correction… to allow configurations to be entered here. v2.11.0-B4 53/429 Baumer Optronic GmbH Radeberg, Germany...
Page 54 There are too few squares in the field of view (at least 5 x 7 squares are required, preferably more) The target is partially covered 5. Drag the reference point onto a grid point of your choice. v2.11.0-B4 54/429 Baumer Optronic GmbH Radeberg, Germany...
Page 55  The programmed coordinates will be transferred to the Vision Sensor. NOTE A reference point cannot be moved once it has been programmed. Renewed teaching is required to determine a new reference point. v2.11.0-B4 55/429 Baumer Optronic GmbH Radeberg, Germany...
Page 56 The overlaid coordinate system only specifies the orientations (X,Y) and does not necessarily show the zero point! 7. Press the Transfer to device button. The programmed coordinates will be transferred to the Vision Sensor. v2.11.0-B4 56/429 Baumer Optronic GmbH Radeberg, Germany...
Page 57 The overlaid coordinate system only specifies the orientations (X,Y) and does not necessarily show the zero point! 5. Press the Transfer to device button.  The programmed coordinates will be transferred to the Vision Sensor. v2.11.0-B4 57/429 Baumer Optronic GmbH Radeberg, Germany...
Page 58 A distortion correction and Z-calibration must be performed before the Z-correction can be performed. 1. Set the checkmark for Convert image coordinates to world coordinates 2. Set the checkmark for Apply Z Correction. 3. Enter the desired distance for Distance object to reference plane. v2.11.0-B4 58/429 Baumer Optronic GmbH Radeberg, Germany...
Page 59: Focus
Reset best value: Use this to reset the best value to the current focus value. Limit field of view: Use this function to limit the field of view, otherwise the entire image area will be used to calculate the focus. v2.11.0-B4 59/429 Baumer Optronic GmbH Radeberg, Germany...
Page 60: White Balance (Device Dependant)
Reset to standard: reset to the factory white balance setting. Limit field of view: Limit the area used for the white balance. This may be necessary if only part of the image is suitable for white balancing. v2.11.0-B4 60/429 Baumer Optronic GmbH Radeberg, Germany...
Page 61: Checking Features
A previously selected feature check is edited here. Deletes a selected feature check from the list of features. Deletes all feature checks from the list of features. v2.11.0-B4 61/429 Baumer Optronic GmbH Radeberg, Germany...
Page 62 It is not possible to convert from an older to a newer version. NOTE The results of the feature checks can be connected at a later stage (device dependant). Right click on a configured feature check to access further functions. v2.11.0-B4 62/429 Baumer Optronic GmbH Radeberg, Germany...
Page 63 The match of the contours with the found object in the image is displayed here.  Using the appropriate switching points, set how good the match must be so that the object is found. The button on the extreme right inverts the set point. v2.11.0-B4 63/429 Baumer Optronic GmbH Radeberg, Germany...
Page 64 This sensor task measures the mean brightness in a field of view and compares the result with the specified switching points. This feature check supports external Teach. The switching points are adjusted as an absolute to the current measured value. v2.11.0-B4 64/429 Baumer Optronic GmbH Radeberg, Germany...
Page 65 Min and Max are adjusted on the right hand side. A graphic display is located in the middle, in which the positions of the switching points are displayed and where they can be changed.  The right button is used to invert the result of the feature check. v2.11.0-B4 65/429 Baumer Optronic GmbH Radeberg, Germany...
Page 66 Once installation is complete, you will find a range of application examples that provide you with typical solutions for various inspection tasks and for the use of the individual feature checks. After successful installation, the examples can be found in the subdirectory: <installation path>\AppSuite\Samples v2.11.0-B4 66/429 Baumer Optronic GmbH Radeberg, Germany...
Page 67: Configuring Interfaces
You may output the Total result and the Partial results via the digital interfaces. To do so, configure the required output in Device menu. Flexible result conjunction (device dependant) v2.11.0-B4 67/429 Baumer Optronic GmbH Radeberg, Germany...
Page 68 For each sub-link, you can now select the corresponding feature checks to be used for the evaluation. Each feature check can appear any number of times in the overall expression, but only once at each level. v2.11.0-B4 68/429 Baumer Optronic GmbH Radeberg, Germany...
Page 69 Part location on edges 1 AND (Contour comparison 1 OR Count contour points OR Brightness 1) NOT (Brightness 1 AND Contrast 1) OR (Brightness 1 AND Area size 1 AND Contour comparison 1) v2.11.0-B4 69/429 Baumer Optronic GmbH Radeberg, Germany...
Page 70 The states of the digital inputs alone cannot be linked; there must be at least one feature check! NOTE To use the digital inputs in the result conjunction, you must select the relevant External Sensor input in the device settings. Device → Device Settings → Digital I/Os v2.11.0-B4 70/429 Baumer Optronic GmbH Radeberg, Germany...
Page 71: Timing Digital I/Os
The Pass/Fail signal then switches at the set output time even if additional analyses have already been performed. The Result valid signal is active during this time. A maximum of 64 results can be temporarily saved. v2.11.0-B4 71/429 Baumer Optronic GmbH Radeberg, Germany...
Page 72 In the drop-down menu, different individual timings can now be set for outputs with a result. These are selected with the checkbox. In this example, only output 3 has a different output time, although output 2 is also in use. They both follow the general output time. v2.11.0-B4 72/429 Baumer Optronic GmbH Radeberg, Germany...
Page 73 Technical Documentation ® VeriSens The different settings can be viewed in the timing diagram once you have left the menu. v2.11.0-B4 73/429 Baumer Optronic GmbH Radeberg, Germany...
Page 74: Output Robotics (Device Dependent)
Z calibration must be configured. Furthermore, Convert image coordinates to world coordinates must be activated. – With the buttons, you may add a new line or erase the currently selected line, respectively. Each line contains one feature to be transferred. v2.11.0-B4 74/429 Baumer Optronic GmbH Radeberg, Germany...
Page 75 This increases by 1 with each image acquired and resets to 0 once it reaches 65535. NOTE Following the descriptions of the individual feature checks, there is a table containing the values which can be output via the process interface. v2.11.0-B4 75/429 Baumer Optronic GmbH Radeberg, Germany...
Page 76 With Feature for Waypoint, the configured feature check is now automatically selected. The preview window Data view shows you how the data is output to the robot controller via the process interface. NOTE The further configuration then takes place on the robot controller. v2.11.0-B4 76/429 Baumer Optronic GmbH Radeberg, Germany...
Page 77: Output Process Interface (Device Dependant)
To enter binary characters, you may use the \ symbol in the text. The value can then be specified in hexadecimal format. To add a backslash, enter \ \ . The character \00 cannot be used. Example: \\09 correspondents to a tab \0D\0A corresponds to <CR><LF> v2.11.0-B4 77/429 Baumer Optronic GmbH Radeberg, Germany...
Page 78 Modifications of the length depend on the data type, for example, a binary value is 4 bytes long The modification is carried out by prefixing or suffixing with zeros or spaces (depending on the data type) NOTE Amendment option device dependant. v2.11.0-B4 78/429 Baumer Optronic GmbH Radeberg, Germany...
Page 79 This increases by 1 with each image acquired and resets to 0 once it reaches 65535. NOTE Following the descriptions of the individual feature checks, there is a table containing the values which can be output via the process interface. v2.11.0-B4 79/429 Baumer Optronic GmbH Radeberg, Germany...
Page 80 (4 byte ASCII-Hex) will still be prefixed (see RD Reply). RD0013<Start>186.00<End> In this case the device would send to the controller: (Note: 0013 = 19 , length is therefore 19 characters) v2.11.0-B4 80/429 Baumer Optronic GmbH Radeberg, Germany...
Page 81: Input Process Interface (Device Dependant)
To enter binary characters, you may use the \ symbol in the text. The value can then be specified in hexadecimal format. To add a backslash, enter \ \ . The character \00 cannot be used. Example: \\09 correspondents to a tab \0D\0A corresponds to <CR><LF> v2.11.0-B4 81/429 Baumer Optronic GmbH Radeberg, Germany...
Page 82 The length of the expected values is adjusted here. Missing characters are filled with zeros length (numbers) or spaces (text). NOTE Following the descriptions of the individual feature checks, there is a table containing the values which can be input via the process interface. v2.11.0-B4 82/429 Baumer Optronic GmbH Radeberg, Germany...
Page 83 SP0017<Start>17.03.2014<End> The command to set the expected value for the device to this date is therefore: (Note: 0017 = 23 , length is therefore 23 characters) v2.11.0-B4 83/429 Baumer Optronic GmbH Radeberg, Germany...
Page 84: Web Interface
If no user profile is used, only the "Expert" column will be used and the "Operator" column will be greyed out. If you assign this function to a button, you can set parameters for image acquisition (exposure time, amplification, edge sharpness, gamma correction) via the web interface. v2.11.0-B4 84/429 Baumer Optronic GmbH Radeberg, Germany...
Page 85: Device Activation
(button only appears when you click on Defect images in the display options). Click on Reset statistics to reset the statistics values (number of parts, number OK, NOK, number of alarms). v2.11.0-B4 85/429 Baumer Optronic GmbH Radeberg, Germany...
Page 86: Productivity / Statistics / Alarms
Disadvantage for devices without integral Industrial Ethernet: The device communication response time can be delayed in the case of absolutely parallel execution, since the device is already fully occupied by image processing. v2.11.0-B4 86/429 Baumer Optronic GmbH Radeberg, Germany...
Page 87 (number/percent)  Error in job selection: Alarm during job selection (number/percent)  Errors at process interface: Errors at process interface (number/percent)  FTP error: Error during transfer via FTP (number / percent) v2.11.0-B4 87/429 Baumer Optronic GmbH Radeberg, Germany...
Page 88: Device Menu
In the device menu, the basic parameters are set which apply equally to all jobs. You can find the device menu when you click on Device. NOTE Please observe that it may be necessary to configure the stored jobs if you change these settings. v2.11.0-B4 88/429 Baumer Optronic GmbH Radeberg, Germany...
Page 89: Connect To Device
The operating mode and connection status to an Application Suite are displayed with a pictogram. If you move your cursor over the respective device, you will see a tool tip with further information. v2.11.0-B4 89/429 Baumer Optronic GmbH Radeberg, Germany...
Page 90 IP address, it needs to recognise the previous IP address again. This occurs by means of a device restart. Please therefore confirm the corresponding question with Yes. Connection: Create a connection to the selected device. v2.11.0-B4 90/429 Baumer Optronic GmbH Radeberg, Germany...
Page 91 Mark the Vision Sensor as a favourite. Now it will remain in the list even if it is temporarily unavailable. Here you have the option to hide devices. You can reveal hidden devices with the Display hidden devices function. v2.11.0-B4 91/429 Baumer Optronic GmbH Radeberg, Germany...
Page 92 On the Simulators tab, you can connect with one of the simulators to simulate a device and modify job settings and device settings without having to connect to an actual device. Select the desired simulator and click on Connect. v2.11.0-B4 92/429 Baumer Optronic GmbH Radeberg, Germany...
Page 93 This process normally takes a little over a minute. Once complete, the device will be in Recovery mode and jobs can be deleted, device settings can be changed or new firmware can be loaded. v2.11.0-B4 93/429 Baumer Optronic GmbH Radeberg, Germany...
Page 94: Device Settings
Technical Documentation ® VeriSens 10.2 Device settings... The following generally applicable settings are made under the menu option Device settings. v2.11.0-B4 94/429 Baumer Optronic GmbH Radeberg, Germany...
Page 95: Device Name
IP address to access it via the browser, but also be able to use a preset domain name (e.g. http://my-device.local), which has the advantage of being a fixed URL. v2.11.0-B4 95/429 Baumer Optronic GmbH Radeberg, Germany...
Page 96: Access Rights (Device Dependant)
Process interface assistant Change device settings Firmware update Backup / restore device Password management / encryption *) if activated Activate the option Restrict access rights for certain user profiles for using user profiles. v2.11.0-B4 96/429 Baumer Optronic GmbH Radeberg, Germany...
Page 97: Web Interface
The rights to change individual functions relating to a job can be set during job creation as part of the Configure interface → Web interface step. Rights for device-specific functions are set under Device → Device settings → Configure web interface. v2.11.0-B4 97/429 Baumer Optronic GmbH Radeberg, Germany...
Page 98: Web Interface
Button has not been assigned a function Device info and status Statistics Processing time Change job Defect images Job management Backup Language Device-specific functions (provides access to all device-specific functions via an additional menu level.) v2.11.0-B4 98/429 Baumer Optronic GmbH Radeberg, Germany...
Page 99 It will then be active immediately when you next start the web interface. You can only save this setting if a language has been set. v2.11.0-B4 99/429 Baumer Optronic GmbH Radeberg, Germany...
Page 100 Here, you can set the user level that has the access rights to temporarily set image acquisition to continuous rather than trigger-controlled using the Live image button. Using this button, you can restore the original settings. v2.11.0-B4 100/429 Baumer Optronic GmbH Radeberg, Germany...
Page 101: Design
Button labels: Activate this function if you do not wish the second row of the buttons to be displayed in the web interface. This is particularly useful for smaller monitors. Using this button, you can restore the original settings. v2.11.0-B4 101/429 Baumer Optronic GmbH Radeberg, Germany...
Page 102: Security
Automatic switching from HTTP to HTTPS: The address in the browser can start as usual with [http://...] if this function is enabled. The browser will automatically switch to [https://...] if it supports it (device dependend). Click OK to restart the Vision Sensor and import the settings. v2.11.0-B4 102/429 Baumer Optronic GmbH Radeberg, Germany...
Page 103 1. Launch the browser on your device. (E.g. http://[IP address] /?installCertificate) 2. Confirm that you want to install a certificate. 3. Insert a check mark against Trust this CA to identify web pages. 4. Close and restart your browser. v2.11.0-B4 103/429 Baumer Optronic GmbH Radeberg, Germany...
Page 104: Robotics (Device-Dependent)
Part location on contours, Point position and Find object positions. NOTE An active Robotic mode changes the settings of the process interface. This is now used exclusively for communication with the robot. v2.11.0-B4 104/429 Baumer Optronic GmbH Radeberg, Germany...
Page 105: Digital I/Os
Enter how the outputs are to be activated here. Hardware signals (image trigger permitted, result valid, result, alarm, flash sync, device activated, heat warning, heat shutdown) can be issued for each output or the output configured for issuing job results. v2.11.0-B4 105/429 Baumer Optronic GmbH Radeberg, Germany...
Page 106 Make sure that Inputs 4 and 5 are set up correctly if you are using an encoder. If not, operation of the device may be impaired. v2.11.0-B4 106/429 Baumer Optronic GmbH Radeberg, Germany...
Page 107: Alarm Signal
FTP client could not send all An error occurred while transferring the images via the FTP client. files Possible causes could include: Device or server overloaded, incorrect access details or server cannot be reached. v2.11.0-B4 107/429 Baumer Optronic GmbH Radeberg, Germany...
Page 108: Ip Address / Network
If the port 51.972 (standard) is already being used in your network, you may specify a different port for communication between the connection of the device and the Application Suite. NOTE This port must also be set in the dialogue Connect to device - Options, in order to create a connection. v2.11.0-B4 108/429 Baumer Optronic GmbH Radeberg, Germany...
Page 109: Process Interface (Device Dependant)
A TCP/IP connection can be monitored, for example for when the PLC cyclically sends the "GS" command. If the connection is broken, this is shown on the Vision Sensor page and the connection is reset. v2.11.0-B4 109/429 Baumer Optronic GmbH Radeberg, Germany...
Page 110 Datagram (RD) Time: Automatically following image analysis: the device sends the datagram independently GD command via process interface: the device's result is requested with the GD command v2.11.0-B4 110/429 Baumer Optronic GmbH Radeberg, Germany...
Page 111 Send result data only: the device only sends the result with no additional information. One suitable use for this would be if the application only requires the result data from the device (without header information). v2.11.0-B4 111/429 Baumer Optronic GmbH Radeberg, Germany...
Page 112: Ftp / Sftp
Protocol: SFTP (device dependent, encrypted data transmission) / FTP (unencrypted data transmission) IP address: IP address of the FTP servers User name: Enter the user name for FTP access. Port: Port number of the FTP servers Password: Enter the password for FTP access. v2.11.0-B4 112/429 Baumer Optronic GmbH Radeberg, Germany...
Page 113 Image directory on the server: Select a directory on the FTP server where images are to be stored. Name of image series: Provide a name for the image series. You can configure the structure of the file name. v2.11.0-B4 113/429 Baumer Optronic GmbH Radeberg, Germany...
Page 114 A time stamp (UTC): Time from the FTP server (the Vision Sensor time is synchronised with the FTP server every time it is restarted). Backup via FTP Directory for backup: Select a directory on the FTP server where the backups are to be stored. v2.11.0-B4 114/429 Baumer Optronic GmbH Radeberg, Germany...
Page 115: Job Management
Even if no job is available, part of the storage space is occupied by internal files. Observe that the job number directly corresponds to the binary code with which the jobs are selected in Real time mode via the Job selection via digital inputs. v2.11.0-B4 115/429 Baumer Optronic GmbH Radeberg, Germany...
Page 116 Transfer the jobs using the horizontal arrows and move jobs to the corresponding storage locations in the device with the vertical arrows. You can also use the bottom button to enter the target position for the job directly. Use the cross to delete jobs. v2.11.0-B4 116/429 Baumer Optronic GmbH Radeberg, Germany...
Page 117: Job Selection / Teach
If the "save to device" option is activated, changes resulting from external teach or process interface commands in the job are saved to the device. If this option is not activated, changes are discarded when the device is rebooted. In this case, the originally saved job is executed. v2.11.0-B4 117/429 Baumer Optronic GmbH Radeberg, Germany...
Page 118: Distortion Correction (Device Dependend)
A SmartGrid or target is required for calibration of this function. After successful installation, the SmartGrids can be found in the directory: <installation path>\AppSuite\calibration on your PC. You can also open the folder directly from the dialogue. v2.11.0-B4 118/429 Baumer Optronic GmbH Radeberg, Germany...
Page 119 The larger the corrective rotation, the lower the maximum frame rate to be achieved and thus the part throughput for jobs! 6. Press OK to transfer the distortion correction to the Vision Sensor. v2.11.0-B4 119/429 Baumer Optronic GmbH Radeberg, Germany...
Page 120 These functions allow you to export visible image settings and transfer them to another device by importing. This makes it easy to change devices. After import, the visible image shows the same image detail as before during export. v2.11.0-B4 120/429 Baumer Optronic GmbH Radeberg, Germany...
Page 121 A reference plane may be, for example, the machine table and facilitates the handling of the various Z-levels. If the SmartGrid is on the machine table, then the value corresponds to the thickness of the SmartGrid (e.g. 3 mm for a finished SmartGrid). v2.11.0-B4 121/429 Baumer Optronic GmbH Radeberg, Germany...
Page 122: Z Calibration (Device Dependent)
You can also open the folder directly from the dialogue. NOTE To demonstrate the movement of the SmartGrid, a short tutorial is shown upon activation, which can be repeated via Play tutorial again. v2.11.0-B4 122/429 Baumer Optronic GmbH Radeberg, Germany...
Page 123 5. Place the SmartGrid onto the placed object, in the complete field of vision of the vision sensor. 6. Now tilt the SmartGrid in all directions.  The learning progress is displayed as a percentage. If there are enough calibrated positions, the successful completion of the calibration is displayed. v2.11.0-B4 123/429 Baumer Optronic GmbH Radeberg, Germany...
Page 124: Shading Correction (Device Dependend)
 Shading correction will be performed. The teaching of shading correction is performed on the original sensor image and is applicable with or without distortion correction. 4. The gain factor for the individual image areas will be displayed in the preview window for the original sensor image. v2.11.0-B4 124/429 Baumer Optronic GmbH Radeberg, Germany...
Page 125 This function can increase the Vision Sensor's start-up time. You can reduce the start-up time by pressing Delete if this function is not required. Disabling the function within image settings is not sufficient for this! v2.11.0-B4 125/429 Baumer Optronic GmbH Radeberg, Germany...
Page 126: Illumination Controller (Device Dependant)
Alternatively, an unamplified signal can be output to an external flash controller. To use the illumination controller, the device must be in Configuration mode. If the menu item is not visible, your device does not support this function. v2.11.0-B4 126/429 Baumer Optronic GmbH Radeberg, Germany...
Page 127 Here, you can define settings in the current operating mode. Function Setting Possibilities Operating voltage of illumination: 12VDC/24VDC Limit the current to: Steady light illumination 0.1A…0.8A (increments of 0.1A) Flash illumination 0.1A…4.0A (increments of 0.1A) 1µs…1000µs Maximum flash duration: Duty Cycle: 1%...10% v2.11.0-B4 127/429 Baumer Optronic GmbH Radeberg, Germany...
Page 128 VeriSens This view shows how the signals at the 4 outputs of the illumination port are connected for the current settings. This diagram shows the current waveform at output 1 and output 2. v2.11.0-B4 128/429 Baumer Optronic GmbH Radeberg, Germany...
Page 129: Firmware Update
Support before updating firmware. Create a device backup of your Vision Sensors before updating firmware! Click on the button Browse and select the firmware file to be transferred. (File extension *.vsf). Click on the button Transfer to carry out the update. v2.11.0-B4 129/429 Baumer Optronic GmbH Radeberg, Germany...
Page 130 Confirm the request with Yes to restore the sensor to the factory settings. Use the Restart device button to restart the device. The functionality is equivalent to switching the power supply off and back on. Confirm the request with Yes to restart the sensor. v2.11.0-B4 130/429 Baumer Optronic GmbH Radeberg, Germany...
Page 131: Backup
(web interface, Application Suite or process interface) is not blocked. This means it is possible to interrupt these during the restoration process. Do not undertake any other actions during the creation and restoration process! v2.11.0-B4 131/429 Baumer Optronic GmbH Radeberg, Germany...
Page 132: Backup - Using The Pc
Specify a storage path and a file name for the backup file or click on Search. The file extension must be *.vsb . Click on OK. The required file is created. During this process, all device settings and jobs are transferred. This process may take a few minutes. v2.11.0-B4 132/429 Baumer Optronic GmbH Radeberg, Germany...
Page 133: Backup - Using The Ftp Server
FTP settings: Device → Device settings → FTP Click on OK. The required file is created. During this process, all device settings and jobs are transferred. This process may take a few minutes. v2.11.0-B4 133/429 Baumer Optronic GmbH Radeberg, Germany...
Page 134: Backup - Restoring From The Pc
Use this dialogue to transfer a device backup file from the PC to the device. Specify the storage path of the backup file or click on Browse. The file extension must be *.vsb . If this is a protected backup file, you must then enter the password. v2.11.0-B4 134/429 Baumer Optronic GmbH Radeberg, Germany...
Page 135 NOTE If the device backup contains a calibrated lens distortion or shading correction, then the backup will only be completed when the device has been switched to set-up mode after recovery (Device configuration). v2.11.0-B4 135/429 Baumer Optronic GmbH Radeberg, Germany...
Page 136: Backup - Restoring From The Ftp Server
NOTE If the device backup contains a calibrated lens distortion or shading correction, then the backup will only be completed when the device has been switched to set-up mode after recovery (Device configuration). v2.11.0-B4 136/429 Baumer Optronic GmbH Radeberg, Germany...
Page 137: Digital I/O Assistant
NOTE If encoders are defined for the inputs 4 and 5, you cannot test these using this assistant! You can change the settings under: Device → Device settings → Digital I/Os. v2.11.0-B4 137/429 Baumer Optronic GmbH Radeberg, Germany...
Page 138 In the example, Output 1 and Output 3 are set. This means that power is now applied to Output 1 and Output Example using inputs In the example, applied power is registered on Input 1 and Input 4. v2.11.0-B4 138/429 Baumer Optronic GmbH Radeberg, Germany...
Page 139: Process Interface Assistant (Device Dependent)
This window is updated immediately when a datagram is transferred through the process interface, regardless of whether it was sent from your PLC or PC. You can use the corresponding buttons to pause the window, resume a paused image and delete. v2.11.0-B4 139/429 Baumer Optronic GmbH Radeberg, Germany...
Page 140 Send button to transfer it to the connected device. You can also access data (images, jobs, backups) and select where they should be stored. To do this, activate the option Store files under: v2.11.0-B4 140/429 Baumer Optronic GmbH Radeberg, Germany...
Page 141: Operating Mode Display
The current operating data of your Vision Sensor are displayed here:  Device name  Operating mode (Configuration, Activated) NOTE Clicking on the relevant displays allows you to change operating modes in the same way as the buttons. v2.11.0-B4 141/429 Baumer Optronic GmbH Radeberg, Germany...
Page 142: Job Menu
You can also test jobs. NOTE Use job management to copy jobs between your computer and the device. This is found under Device menu → Device settings → Job management. v2.11.0-B4 142/429 Baumer Optronic GmbH Radeberg, Germany...
Page 143: Create New Job
This menu option is used for creating a new job. Decide whether you want to save the current job. Select a new name of the job and save it. Click on Save. You can now configure the job. v2.11.0-B4 143/429 Baumer Optronic GmbH Radeberg, Germany...
Page 144: Load Job From Pc
This menu option is used for loading jobs that have already been saved from the PC for processing. Select the saved file and click on Open. NOTE Password protected files cannot be loaded if the password is not known! You can now process the loaded job. v2.11.0-B4 144/429 Baumer Optronic GmbH Radeberg, Germany...
Page 145: Load Job From Device
Application Suite. This pin shows that the job is active at power on. Select the job and click on Load. NOTE Password protected files cannot be loaded if the password is not known! v2.11.0-B4 145/429 Baumer Optronic GmbH Radeberg, Germany...
Page 146: Save Job To Pc
Activate the option Encrypt with password if the file is to be saved in protected mode. NOTE The file cannot be reloaded afterwards without knowing the password! Click on Save to create the file. v2.11.0-B4 146/429 Baumer Optronic GmbH Radeberg, Germany...
Page 147: Save To The Device
Activate when switching the device on: Activate this option if you want to activate the saved job when you switch on the Vision Sensor. This pin shows that the job is active at power on. v2.11.0-B4 147/429 Baumer Optronic GmbH Radeberg, Germany...
Page 148: Test Job
During the test you have the option of saving only certain images. This is related to the results of the sensor tasks. Choose between "NOK only, OK only and All". Specify the directory where the pre-selected images will be saved by using Browse. Give a name to the image series to be recorded. v2.11.0-B4 148/429 Baumer Optronic GmbH Radeberg, Germany...
Page 149 The test is activated with the Start test button. In the list of features you will see the current results of the feature checks and the statistics window will give an overview of the results. v2.11.0-B4 149/429 Baumer Optronic GmbH Radeberg, Germany...
Page 150 Technical Documentation ® VeriSens Click on End test when you want to end the test. v2.11.0-B4 150/429 Baumer Optronic GmbH Radeberg, Germany...
Page 151: Test Protocol - Overview
When the test has been completed, the results are displayed in a test protocol, which you can save and print. When you have completed the test with pictures from different directories, in the test protocol are indicated in different colours. v2.11.0-B4 151/429 Baumer Optronic GmbH Radeberg, Germany...
Page 152: Test Protocol - Statistic
If you move the mouse pointer over the histogram, a tool tip appears containing the values of the current mouse pointer position. The average and the standard deviation of the evaluation are displayed in the lower region. v2.11.0-B4 152/429 Baumer Optronic GmbH Radeberg, Germany...
Page 153: Result And User Display
11.7 Result and user display The current job information for your Vision Sensor is displayed here. The information consists of:  Job name  OK, NOK or Alarm  Current user (device dependant) v2.11.0-B4 153/429 Baumer Optronic GmbH Radeberg, Germany...
Page 154: Feature Checks
Rounding can result in the limit and specified value being exceeded by one pixel in limit cases. This can be prevented by manual configuration or readjustment of the limit areas. v2.11.0-B4 154/429 Baumer Optronic GmbH Radeberg, Germany...
Page 155: Part Location
The match of the contours with the found object in the image is displayed here.  Using the appropriate switching points, set how good the match must be so that the object is found. The button on the extreme right inverts the set point. v2.11.0-B4 155/429 Baumer Optronic GmbH Radeberg, Germany...
Page 156 You can gradually undo or redo the changes using these buttons.  With the displayed model, you can use the mouse to delete contours which clearly do not belong to the reference object. Select the required tool strength to do this. v2.11.0-B4 156/429 Baumer Optronic GmbH Radeberg, Germany...
Page 157 Result of the feature check: "P" (Pass); "F" (Fail) Conformity Integer Match of the model (%) Centre of object Float point Position of the object in the image (px) Angle of object’s Float Angle of the object (degrees) rotation v2.11.0-B4 157/429 Baumer Optronic GmbH Radeberg, Germany...
Page 158: Part Location On Edges
 If you wish to change the reference position of the part location, press the Teach button and the new position will be adopted. Configuring of the part location as follows: v2.11.0-B4 158/429 Baumer Optronic GmbH Radeberg, Germany...
Page 159 Minimum contrast: Specify whether you are searching for an edge with sharp or weak contrast.  Confirm your settings and return to the feature list with OK. Return to the feature list without making any changes with Cancel. v2.11.0-B4 159/429 Baumer Optronic GmbH Radeberg, Germany...
Page 160 The output values for the data frame of the process interface describes the edge (2) as a line defined by the starting point (1) and the increase (gradient triangle: ∆x, ∆y). Illustration of the output values for a search arrow in part location tracking. v2.11.0-B4 160/429 Baumer Optronic GmbH Radeberg, Germany...
Page 161: Part Location On Circle
The inspection of a circle is always conducted along the individual segments from circle A to circle B and in the direction indicated by the blue arrows.  Adjust the edge length, transition type and contrast until the circle is reliably detected. v2.11.0-B4 161/429 Baumer Optronic GmbH Radeberg, Germany...
Page 162 Edge for rotation Integer Coordinates of the found edge for rotation correction: Start point X – separator Start point Y – separator Rising of edge ∆x – separator Rising of edge ∆y – separator v2.11.0-B4 162/429 Baumer Optronic GmbH Radeberg, Germany...
Page 163: Part Location On Text Line
The conformance of the current object with the taught-in model is displayed directly. You can set the associated switching point in the graphic display.  The button on the extreme right inverts the set point.  The switching point Min can also be edited manually. v2.11.0-B4 163/429 Baumer Optronic GmbH Radeberg, Germany...
Page 164 Result of the feature check: "P" (Pass); "F" (Fail) Conformity Integer Match between the current object and the taught- in model (%) X – Separator – Y Text position Float point Text angle Float v2.11.0-B4 164/429 Baumer Optronic GmbH Radeberg, Germany...
Page 165: Geometry
 Select the shape of the field of view. A search line and an arc can be chosen.  Adjust the field of view by holding the left mouse button depressed. v2.11.0-B4 165/429 Baumer Optronic GmbH Radeberg, Germany...
Page 166 Transition: You must specify whether each edge can progress from bright to dark or from dark to bright (device dependant).  Minimum contrast: You can specify whether you are searching for an edge with sharp or weak contrast. v2.11.0-B4 166/429 Baumer Optronic GmbH Radeberg, Germany...
Page 167 Cancel. This feature check has the following output values for the datagram at the process interface: Output value Data type Description Result Result of the feature check: "P" (Pass); "F" (Fail) Distance Float v2.11.0-B4 167/429 Baumer Optronic GmbH Radeberg, Germany...
Page 168: Circle
Adjust the field of view by holding the left mouse button depressed. In this example, the diameter, position and roundness of a hole are determined by measuring from the outer circle towards the inner circle. Both results appear directly on the display: v2.11.0-B4 168/429 Baumer Optronic GmbH Radeberg, Germany...
Page 169 If the feature check is to be corrected by the result of the part location, you can choose this option here. External teach also makes it possible to retrain the feature check. Select the appropriate option for this purpose. v2.11.0-B4 169/429 Baumer Optronic GmbH Radeberg, Germany...
Page 170 Result of the feature check: "P" (Pass); "F" (Fail) Circle centre Float point Circle diameter Float Distance of the centre Float to the reference Difference of the Float diameter to the reference Roundness Integer v2.11.0-B4 170/429 Baumer Optronic GmbH Radeberg, Germany...
Page 171: Angle
In this example, the angle between a vertical edge and a horizontal edge on a test object is determined by one horizontal and one vertical search line. The angle between the detected edges is indicated directly in the display: v2.11.0-B4 171/429 Baumer Optronic GmbH Radeberg, Germany...
Page 172 Transition: You must specify whether each edge can progress from bright to dark or from dark to bright (device dependant).  Minimum contrast: You can also specify whether you are searching for an edge with sharp or weak contrast. v2.11.0-B4 172/429 Baumer Optronic GmbH Radeberg, Germany...
Page 173 Angle difference Float Difference between the current angle and the reference angle (in degrees) Deviation of position Float Difference between the current rotational position and that of the reference angle (in degrees) v2.11.0-B4 173/429 Baumer Optronic GmbH Radeberg, Germany...
Page 174: Count Edges
Adjust the field of view by holding the left mouse button depressed. In this example, the edges of a test object are detected at both the bright/dark and the dark/bright transitions. The number of detected edges is indicated directly in the display in Number. v2.11.0-B4 174/429 Baumer Optronic GmbH Radeberg, Germany...
Page 175 External teach also makes it possible to retrain the feature check. Select the appropriate option for this purpose.  Confirm your settings and return to the feature list with OK. Return to the feature list without making any changes with Cancel. v2.11.0-B4 175/429 Baumer Optronic GmbH Radeberg, Germany...
Page 176 This feature check has the following output values for the datagram at the process interface: Output value Data type Description Result Result of the feature check: "P" (Pass); "F" (Fail) Number of edges Integer v2.11.0-B4 176/429 Baumer Optronic GmbH Radeberg, Germany...
Page 177: Point Position
Position X: Determine the switching points of the X position.  Position Y: Determine the switching points of the Y position. The right button is used to invert the result of the feature check. v2.11.0-B4 177/429 Baumer Optronic GmbH Radeberg, Germany...
Page 178 This feature check has the following output values for the datagram at the process interface: Output value Data type Description Result Result of the feature check: "P" (Pass); "F" (Fail) Rotation Float Position X Float Position Y Float v2.11.0-B4 178/429 Baumer Optronic GmbH Radeberg, Germany...
Page 179: Edge Characteristics
This feature check scans an edge with search beams and compares the distances detected with the defined conditions. This feature check does not support external teach.  Select the shape of the field of view. A rectangle, a circular ring and a circular ring sector can be chosen. v2.11.0-B4 179/429 Baumer Optronic GmbH Radeberg, Germany...
Page 180 (object alignment). double: The system searches for an edge in two directions from each search beam position. The distance between the two located edges on the search beam is calculated. v2.11.0-B4 180/429 Baumer Optronic GmbH Radeberg, Germany...
Page 181  Min. edge length: You must also specify whether a short, medium or long edge is to be sought. Using User defined, you may manually enter the length of an edge (5-1000 pixels). v2.11.0-B4 181/429 Baumer Optronic GmbH Radeberg, Germany...
Page 182 Statistics  Mean distance: Define the criteria for the average of all distance values located.  Standard difference: Define the criteria for the standard difference for all distance values located. v2.11.0-B4 182/429 Baumer Optronic GmbH Radeberg, Germany...
Page 183 Mean distance Float Standard difference Distance list Float list Float-Point Edge point A list Intersection between search beam and located edge list X – separator – Y, "NaN" if point is not found v2.11.0-B4 183/429 Baumer Optronic GmbH Radeberg, Germany...
Page 184 Technical Documentation ® VeriSens Output value Data type Description Float-Point Edge point B list Intersection between search beam and located edge list X – separator – Y, "NaN" if point is not found v2.11.0-B4 184/429 Baumer Optronic GmbH Radeberg, Germany...
Page 185: Feature Comparison
Min and Max are adjusted on the right hand side. A graphic display is located in the middle, in which the positions of the switching points are displayed and where they can be changed.  The right button is used to invert the result of the feature check. v2.11.0-B4 185/429 Baumer Optronic GmbH Radeberg, Germany...
Page 186 This feature check has the following output values for the datagram at the process interface: Output value Data type Description Result Result of the feature check: "P" (Pass); "F" (Fail) Number of contour points Integer v2.11.0-B4 186/429 Baumer Optronic GmbH Radeberg, Germany...
Page 187: Contour Comparison
This feature check supports external Teach. Here all of the contours will be adopted in the model, but the switching points remain unchanged.  The field of view must firstly be defined.  The corresponding object is then taught in. v2.11.0-B4 187/429 Baumer Optronic GmbH Radeberg, Germany...
Page 188 Min is adjusted on the right hand side. A graphic display is located in the middle, in which the positions of the switching points are displayed and where they can be changed.  The right button is used to invert the result of the feature check. v2.11.0-B4 188/429 Baumer Optronic GmbH Radeberg, Germany...
Page 189 Cancel. This feature check has the following output values for the datagram at the process interface: Output value Data type Description Result Result of the feature check: "P" (Pass); "F" (Fail) Conformity Integer v2.11.0-B4 189/429 Baumer Optronic GmbH Radeberg, Germany...
Page 190: Colour Identification
Select the shape of the field of view.  Adjust the field of view by holding the left mouse button depressed. You can rotate the rectangle by correspondingly dragging the lever in the centre with your mouse. v2.11.0-B4 190/429 Baumer Optronic GmbH Radeberg, Germany...
Page 191 Use, carry reference area: This function is only available in connection with part location. A field of view is still used as the reference area. However, this is carried with the position correction. The brightness correction is now guided by the brightness of this carried area. v2.11.0-B4 191/429 Baumer Optronic GmbH Radeberg, Germany...
Page 192 Max. deviation: Here, you can set the maximum permissible colour deviation (in ΔE - distance between two colour coordinates in the CIELab colour coordinate system). This change is displayed to you in the CIELab colour coordinate system. The cover of the sphere represents the maximum deviation. v2.11.0-B4 192/429 Baumer Optronic GmbH Radeberg, Germany...
Page 193 Control buttons You can move the CIELab coordinate system freely with the mouse and zoom with mouse wheel. There are also buttons to stop the animation and tilt the CIELab colour coordinate system. v2.11.0-B4 193/429 Baumer Optronic GmbH Radeberg, Germany...
Page 194 Result of the feature check: "P" (Pass); "F" (Fail) Reference area brightness Integer Colour deviation (ΔE) Integer Colour (Lab) Triple integer Colour (RGB) Triple integer Colour (HSV) Triple integer Colour (LCh) Triple integer v2.11.0-B4 194/429 Baumer Optronic GmbH Radeberg, Germany...
Page 195: Brightness
Max are adjusted on the right hand side. A graphic display is located in the middle, in which the positions of the switching points are displayed and where they can be changed.  The right button is used to invert the result of the feature check. v2.11.0-B4 195/429 Baumer Optronic GmbH Radeberg, Germany...
Page 196 This feature check has the following output values for the datagram at the process interface: Output value Data type Description Result Result of the feature check: "P" (Pass); "F" (Fail) Brightness Integer Reference area brightness Integer v2.11.0-B4 196/429 Baumer Optronic GmbH Radeberg, Germany...
Page 197: Contrast
 Adjust the field of view by holding the left mouse button depressed. You can rotate the rectangle by correspondingly dragging the lever in the centre with your mouse. v2.11.0-B4 197/429 Baumer Optronic GmbH Radeberg, Germany...
Page 198 This feature check has the following output values for the datagram at the process interface: Output value Data type Description Result Result of the feature check: "P" (Pass); "F" (Fail) Contrast Integer Reference area brightness Integer v2.11.0-B4 198/429 Baumer Optronic GmbH Radeberg, Germany...
Page 199: Area Size
 Adjust the field of view by holding the left mouse button depressed. You can rotate the rectangle by correspondingly dragging the lever in the centre with your mouse. v2.11.0-B4 199/429 Baumer Optronic GmbH Radeberg, Germany...
Page 200 If the feature check is to be corrected by the result of the part location, you can choose this option here. External teach also makes it possible to retrain the feature check. Select the appropriate option for this purpose. v2.11.0-B4 200/429 Baumer Optronic GmbH Radeberg, Germany...
Page 201 Result of the feature check: "P" (Pass); "F" (Fail) Area Integer Centre Integer Output always in pixels Reference area brightness Integer Centre of gravity (float Float point Output switchable between pixels and coordinates (Adjusting the image – coordinates) point) v2.11.0-B4 201/429 Baumer Optronic GmbH Radeberg, Germany...
Page 202: Area Size (Colour)
 Adjust the field of view by holding the left mouse button depressed. You can rotate the rectangle by correspondingly dragging the lever in the centre with your mouse. v2.11.0-B4 202/429 Baumer Optronic GmbH Radeberg, Germany...
Page 203  The right button is used to invert the result of the feature check. v2.11.0-B4 203/429 Baumer Optronic GmbH Radeberg, Germany...
Page 204 Use, carry reference area: This function is only available in connection with part location. A field of view is still used as the reference area. However, this is carried with the position correction. The brightness correction is now guided by the brightness of this carried area. v2.11.0-B4 204/429 Baumer Optronic GmbH Radeberg, Germany...
Page 205 Control buttons You can move the CIELab coordinate system freely with the mouse and zoom with mouse wheel. There are also buttons to stop the animation and tilt the CIELab colour coordinate system. v2.11.0-B4 205/429 Baumer Optronic GmbH Radeberg, Germany...
Page 206 Result of the feature check: "P" (Pass); "F" (Fail) Area Integer Centre Float point Output switchable between pixels and coordinates (Adjusting the image – coordinates) Reference area brightness Integer Structure Integer Number of contour points on hatched areas v2.11.0-B4 206/429 Baumer Optronic GmbH Radeberg, Germany...
Page 207: Colour Positioning
VeriSens 12.3.8 Colour positioning This feature check checks the dominant colour or the presence of individual colours in one or more fields of view. This can be used to classify colours, for example. v2.11.0-B4 207/429 Baumer Optronic GmbH Radeberg, Germany...
Page 208 Dominant colour: The selected colour must be the most frequently occurring colour in the field of view This method is automatically selected if one colour in the colour palette is dominant in the field of view. v2.11.0-B4 208/429 Baumer Optronic GmbH Radeberg, Germany...
Page 209 Use, carry reference area: This function is only available in connection with part location. A field of view is still used as the reference area. However, this is carried with the position correction. The brightness correction is now guided by the brightness of this carried area. v2.11.0-B4 209/429 Baumer Optronic GmbH Radeberg, Germany...
Page 210 50. Δ L = brightness (difference from target colour) Δ a = red / green parts (difference from target colour) Δ b = blue / yellow parts (difference from target colour) v2.11.0-B4 210/429 Baumer Optronic GmbH Radeberg, Germany...
Page 211 Integer list Number of the dominant colour for each field of view, or 0 if no colour is found Pass/Fail Text Results for the individual fields of view as "P" (Pass) or "F" (Fail) v2.11.0-B4 211/429 Baumer Optronic GmbH Radeberg, Germany...
Page 212: Count Areas
Min and Max are adjusted on the right hand side. A graphic display is located in the middle, in which the positions of the switching points are displayed and where they can be changed.  The right button is used to invert the result of the feature check. v2.11.0-B4 212/429 Baumer Optronic GmbH Radeberg, Germany...
Page 213 Use, carry reference area: This function is only available in connection with part location. A field of view is still used as the reference area. However, this is carried with the position correction. The brightness correction is now guided by the brightness of this carried area. v2.11.0-B4 213/429 Baumer Optronic GmbH Radeberg, Germany...
Page 214 List of areas Float-Point list List of structure values Integer list Number of contour points within the respective area (BLOB). List of lightness values Integer list Average grey value within the respective area. v2.11.0-B4 214/429 Baumer Optronic GmbH Radeberg, Germany...
Page 215: Count Areas (Colour)
 Adjust the field of view by holding the left mouse button depressed. You can rotate the rectangle by correspondingly dragging the lever in the centre with your mouse. v2.11.0-B4 215/429 Baumer Optronic GmbH Radeberg, Germany...
Page 216 Min and Max are adjusted on the right hand side. A graphic display is located in the middle, in which the positions of the switching points are displayed and where they can be changed.  The right button is used to invert the result of the feature check. v2.11.0-B4 216/429 Baumer Optronic GmbH Radeberg, Germany...
Page 217 Use, carry reference area: This function is only available in connection with part location. A field of view is still used as the reference area. However, this is carried with the position correction. The brightness correction is now guided by the brightness of this carried area. v2.11.0-B4 217/429 Baumer Optronic GmbH Radeberg, Germany...
Page 218 Control buttons You can move the CIELab coordinate system freely with the mouse and zoom with mouse wheel. There are also buttons to stop the animation and tilt the CIELab colour coordinate system. v2.11.0-B4 218/429 Baumer Optronic GmbH Radeberg, Germany...
Page 219 Number of objects Integer Reference area brightness Integer List of centres Float-Point list List of areas Float-Point list List of structure values Integer list Number of contour points within the respective area (BLOB). v2.11.0-B4 219/429 Baumer Optronic GmbH Radeberg, Germany...
Page 220: Pattern Comparison
It supports external teach. The current image area is adopted in the model, but the switching points remain unchanged. Proceed as follows for configuration:  The field of view must firstly be defined.  Teach in a new pattern using this button. v2.11.0-B4 220/429 Baumer Optronic GmbH Radeberg, Germany...
Page 221 If the feature check is to be corrected by the result of the part location, you can choose this option here. External teach also makes it possible to retrain the feature check. Select the appropriate option for this purpose. v2.11.0-B4 221/429 Baumer Optronic GmbH Radeberg, Germany...
Page 222 This feature check has the following output values for the datagram at the process interface: Output value Data type Description Result Result of the feature check: "P" (Pass); "F" (Fail) Deviation Integer Reference area brightness Integer v2.11.0-B4 222/429 Baumer Optronic GmbH Radeberg, Germany...
Page 223: Pattern Comparison (Older Version)
This feature check supports external Teach. The current image area is adopted in the model, but the switching points remain unchanged. Proceed as follows for configuration:  The field of view must firstly be defined. v2.11.0-B4 223/429 Baumer Optronic GmbH Radeberg, Germany...
Page 224 Cancel. This feature check has the following output values for the datagram at the process interface: Output value Data type Description Result Result of the feature check: "P" (Pass); "F" (Fail) Conformity Integer v2.11.0-B4 224/429 Baumer Optronic GmbH Radeberg, Germany...
Page 225: Pattern Comparison (Colour)
Adjust the field of view by holding the left mouse button depressed. You can rotate the rectangle by correspondingly dragging the lever in the centre with your mouse.  Teach in a new pattern using Teach. v2.11.0-B4 225/429 Baumer Optronic GmbH Radeberg, Germany...
Page 226 Use, carry reference area: This function is only available in connection with part location. A field of view is still used as the reference area. However, this is carried with the position correction. The brightness correction is now guided by the brightness of this carried area. v2.11.0-B4 226/429 Baumer Optronic GmbH Radeberg, Germany...
Page 227 This feature check has the following output values for the datagram at the process interface: Output value Data type Description Result Result of the feature check: "P" (Pass); "F" (Fail) Deviation Integer Reference area brightness Integer v2.11.0-B4 227/429 Baumer Optronic GmbH Radeberg, Germany...
Page 228: Finding Object Positions
Adjust the field of view by holding the left mouse button depressed. You can rotate the rectangle by correspondingly dragging the lever in the centre with your mouse. Press Teach to search for new contours if you move the area. v2.11.0-B4 228/429 Baumer Optronic GmbH Radeberg, Germany...
Page 229 Using additional tests: Enable this function if you want to conduct additional tests in the immediate surroundings of each located object. These tests are then to be configured on the corresponding tab. v2.11.0-B4 229/429 Baumer Optronic GmbH Radeberg, Germany...
Page 230 The reference position is by default the centre of the work area. The coordinates of this point can be output for each located object via the process interface. This tab can be used to amend the reference position. It can be moved horizontally and vertically and rotated. v2.11.0-B4 230/429 Baumer Optronic GmbH Radeberg, Germany...
Page 231 Now a shape (rectangle, circle) can be selected for the area to be marked.  The next step is to mark the test area within the image.  Criteria for this feature check can now be configured in the area on the right. v2.11.0-B4 231/429 Baumer Optronic GmbH Radeberg, Germany...
Page 232 Formatted list. Open the wizard for the mask. There are further configuration options available. Sorting by lists This offers you the opportunity to determine the sequence for outputting the coordinates of located objects. v2.11.0-B4 232/429 Baumer Optronic GmbH Radeberg, Germany...
Page 233 Integer Number of discarded Number of objects discarded by additional tests objects Float-Point List of object centres list Float list List of object rotation angles Integer list List of matches Text Formatted list v2.11.0-B4 233/429 Baumer Optronic GmbH Radeberg, Germany...
Page 234: Identification
With this feature check barcodes can be read. In addition, the quality of the barcode can be determined according to ISO/IEC 15416. This feature check supports external Teach. Here the parameters are adjusted for the identification and the expected value adopted.  Choose the detection area. v2.11.0-B4 234/429 Baumer Optronic GmbH Radeberg, Germany...
Page 235 Minimum quality: Activate this box if you want to specify a minimum quality.  The code quality is specified as follows: A - F (A = High quality ; F = Poor quality) v2.11.0-B4 235/429 Baumer Optronic GmbH Radeberg, Germany...
Page 236 Orientation (Degree): To reduce processing time, you may restrict the barcode orientation. To do this, specify the maximum deviation with respect to the position of the field of view.  Check character: Specify whether you want to use a check digit. v2.11.0-B4 236/429 Baumer Optronic GmbH Radeberg, Germany...
Page 237 The following value can be set via the process interface. Please note that an expected value must be provided during parametrization of the feature check. Input value Data type Description to expected code Text expected code v2.11.0-B4 237/429 Baumer Optronic GmbH Radeberg, Germany...
Page 238: Barcode (Colour)
Arrow: Using the arrow, you can accept the current result as the new expected value.  Expected: In addition, you may specify an expected value.  Text/binary: Change the display between Text (ASCII) and Binary (hexadecimal). v2.11.0-B4 238/429 Baumer Optronic GmbH Radeberg, Germany...
Page 239 A total of 8 features are specified: Legibility, symbol contrast, minimal reflectance, edge contrast, modulation, defects, decodability, additional code-specific parameters.  You can find more details on the quality characteristics in appendix: Quality characteristics for barcodes and matrix codes v2.11.0-B4 239/429 Baumer Optronic GmbH Radeberg, Germany...
Page 240 Orientation (Degree): To reduce processing time, you may restrict the barcode orientation. To do this, specify the maximum deviation with respect to the position of the field of view.  Check character: Specify whether you want to use a check digit. v2.11.0-B4 240/429 Baumer Optronic GmbH Radeberg, Germany...
Page 241 The following value can be set via the process interface. Please note that an expected value must be provided during parametrization of the feature check. Input value Data type Description to expected code Text expected code v2.11.0-B4 241/429 Baumer Optronic GmbH Radeberg, Germany...
Page 242: Matrix Code
Arrow: Using the arrow, you can accept the current result as the new expected value.  Expected: In addition, you may specify an expected value.  Text/binary: Change the display between Text (ASCII) and Binary (hexadecimal). v2.11.0-B4 242/429 Baumer Optronic GmbH Radeberg, Germany...
Page 243 In the ISO/IEC 15415 mode, various characteristics are determined: ECC200 / QR-Code: Contrast, modulation, pattern damage, decodability, axial non-uniformity (evaluation of width and height), grid non-uniformity (evaluation of slope angle), unused error correction v2.11.0-B4 243/429 Baumer Optronic GmbH Radeberg, Germany...
Page 244 Mirroring: Specify whether the code is mirrored.  Minimum contrast: Specify the minimum contrast of the matrix code.  Recognition: If the outer contour of the code exhibits disturbances, you should activate "Tolerant" recognition. Otherwise, "Normal" recognition is sufficient. v2.11.0-B4 244/429 Baumer Optronic GmbH Radeberg, Germany...
Page 245 The following value can be set via the process interface. Please note that an expected value must be provided during parametrization of the feature check. Input value Data type Description to expected code Text expected code v2.11.0-B4 245/429 Baumer Optronic GmbH Radeberg, Germany...
Page 246: Matrix Code (Colour)
Arrow: Using the arrow, you can accept the current result as the new expected value.  Expected: In addition, you may specify an expected value.  Text/binary: Change the display between Text (ASCII) and Binary (hexadecimal). v2.11.0-B4 246/429 Baumer Optronic GmbH Radeberg, Germany...
Page 247 In the ISO/IEC 15415 mode, various characteristics are determined: ECC200 / QR-Code: Contrast, modulation, pattern damage, decodability, axial non-uniformity (evaluation of width and height), grid non-uniformity (evaluation of slope angle), unused error correction v2.11.0-B4 247/429 Baumer Optronic GmbH Radeberg, Germany...
Page 248 Select Two colour optimization if the barcode and background appear in similarly light colours.  Polarity: Specify whether the code is brighter or darker than the background.  Mirroring: Specify whether the code is mirrored.  Minimum contrast: Specify the minimum contrast of the matrix code. v2.11.0-B4 248/429 Baumer Optronic GmbH Radeberg, Germany...
Page 249 The following value can be set via the process interface. Please note that an expected value must be provided during parametrization of the feature check. Input value Data type Description to expected code Text expected code v2.11.0-B4 249/429 Baumer Optronic GmbH Radeberg, Germany...
Page 250: Text
Test print quality of unknown text: Select this option if you want to check the print quality of unknown text.  Test print quality of known text: With this function, you can compare the print quality to a taught value. v2.11.0-B4 250/429 Baumer Optronic GmbH Radeberg, Germany...
Page 251 Mode: The selected mode determines the processing time required to process the feature check. The Robust mode requires the longest processing time but makes more stable read results possible if the print format is not optimal. v2.11.0-B4 251/429 Baumer Optronic GmbH Radeberg, Germany...
Page 252 Adjust font weight: It is also possible to reduce or increase the line thickness of the characters found.  Learn reference character: Click on the to teach in reference characters. The window below opens where you can assign values to the characters read. v2.11.0-B4 252/429 Baumer Optronic GmbH Radeberg, Germany...
Page 253 External teach also makes it possible to retrain the sensor. Select the appropriate option for this purpose.  Confirm your settings and return to the feature list with OK. Return to the feature list without making any changes with Cancel. v2.11.0-B4 253/429 Baumer Optronic GmbH Radeberg, Germany...
Page 254 The following values can be set via the process interface. Please note that an expected value must be provided during parametrization of the feature check. Input value Data type Description Mask Text Masking of the expected text Expected Text expected text v2.11.0-B4 254/429 Baumer Optronic GmbH Radeberg, Germany...
Page 255: Text (Colour)
Test print quality of unknown text: Select this option if you want to check the print quality of unknown text.  Test print quality of known text: With this function, you can compare the print quality to a taught value. v2.11.0-B4 255/429 Baumer Optronic GmbH Radeberg, Germany...
Page 256 Mode: The selected mode determines the processing time required to process the feature check. The Robust mode requires the longest processing time but makes more stable read results possible if the print format is not optimal. v2.11.0-B4 256/429 Baumer Optronic GmbH Radeberg, Germany...
Page 257 Adjust font weight: It is also possible to reduce or increase the line thickness of the characters found.  Learn reference character: Click on the to teach in reference characters. The window below opens where you can assign values to the characters read. v2.11.0-B4 257/429 Baumer Optronic GmbH Radeberg, Germany...
Page 258 Confirm your settings and return to the feature list with OK. Return to the feature list without making any changes with Cancel. This feature check has the following output values for the datagram at the process interface: v2.11.0-B4 258/429 Baumer Optronic GmbH Radeberg, Germany...
Page 259 The following values can be set via the process interface. Please note that an expected value must be provided during parametrization of the feature check. Input value Data type Description Mask Text Masking of the expected text Expected Text expected text v2.11.0-B4 259/429 Baumer Optronic GmbH Radeberg, Germany...
Page 260: Appendix: Quality Characteristics For Barcodes And Matrix Codes
(3) that flow into the overall assessment. The overall assessment is not formed from evaluations of the quality features (2). If various individual values are conspicuously poor in different detection beams, this can result in poor overall quality without the individual quality features being assessed as v2.11.0-B4 260/429 Baumer Optronic GmbH Radeberg, Germany...
Page 261 F = Code not read Axial non-uniformity Evaluation of the width and height of the modules Grid non-uniformity Evaluation of the incline angle (perspective distortion) Unused error correction Proportion of the unused error redundancy v2.11.0-B4 261/429 Baumer Optronic GmbH Radeberg, Germany...
Page 262 Relative proportion of decoded code words Unused error correction Proportion of the unused error redundancy Modulation Amplitude between symbol modules Decodability Deviations in the width of symbol elements Defects Irregularities in the scanning profile within the module v2.11.0-B4 262/429 Baumer Optronic GmbH Radeberg, Germany...
Page 263: Digital Interfaces
Indicates that the result can be read at the outputs (pass/fail). Pass Feature check passed Fail Feature check failed Time Shows that the device is activated and ready to run inspection task ("Run Device activated Mode"). v2.11.0-B4 263/429 Baumer Optronic GmbH Radeberg, Germany...
Page 264: Timing When An External Trigger Is Used
This option is available if an exact output time has been specified and this is specified as a distance. Keep in mind that, in this case, the conveyor speed must be constant! v2.11.0-B4 264/429 Baumer Optronic GmbH Radeberg, Germany...
Page 265: Timing For Continuous Image Acquisition
The Pass/Fail signal is switched at the end of image analysis but no earlier than the set output time. You can recognize this time by a rising edge of the Result valid signal. v2.11.0-B4 265/429 Baumer Optronic GmbH Radeberg, Germany...
Page 266: External Teach
Job changes are only stored temporarily until the device is deactivated. If you want to retain the settings, you must activate the option “Save changed parameters from External Teach or process SP interface command to the device". (Device → Device settings → Job selection/Teach) v2.11.0-B4 266/429 Baumer Optronic GmbH Radeberg, Germany...
Page 267: Job Switching
If the switch could not be performed, for example because the job number was invalid, an alarm signal is also output until the next trigger. NOTE If a job is selected again by way of Job switching, and this job is already active, the Image trigger signal is not deactivated! v2.11.0-B4 267/429 Baumer Optronic GmbH Radeberg, Germany...
Page 268: Job Selection Via Digital Inputs
Observe that you must activate the option Job selection via digital inputs in the Job Management to execute job selection by this means. You can also switch the active job by transferring corresponding Commands via the process interface. v2.11.0-B4 268/429 Baumer Optronic GmbH Radeberg, Germany...
Page 269: Binary Job Selection
Please observe that this table relates to the configuration of the inputs as "active high". If you have configured an input as "active low", you must invert the specified levels for this input in the overview. v2.11.0-B4 269/429 Baumer Optronic GmbH Radeberg, Germany...
Page 270: Bit Serial Job Selection
In Job selection you must set the source "Digital inputs".  For digital I/Os the parameters for the digital inputs 2 and 3 must be set as "Bit serial job selection – Clock" or "Bit serial job selection – Data". v2.11.0-B4 270/429 Baumer Optronic GmbH Radeberg, Germany...
Page 271 Job 1 01000000 Job 2 11000000 Job 3 … 00010000 Job 8 … 11111111 Job 255 Example: Activation of job 5 You must switch the two digital inputs as follows to activate job 5: v2.11.0-B4 271/429 Baumer Optronic GmbH Radeberg, Germany...
Page 272: Alarm Signal
Job switching if a job is selected that is not completely configured if a job is selected that is not present  Device activation if an active job was not selected at Power On v2.11.0-B4 272/429 Baumer Optronic GmbH Radeberg, Germany...
Page 273: Web Interface
(Configure interface → Web interface) and in the device menu (Device → Device settings → Configure web interface / Functions). NOTE It is possible, but not essential, to use the web interface at the same time as the Application Suite. v2.11.0-B4 273/429 Baumer Optronic GmbH Radeberg, Germany...
Page 274: Supported Browsers
If necessary, add the IP address of the device to the "Local Intranet" zone. You can find this setting under Tools → Internet Options → Security → Local Intranet → Sites → Extended. v2.11.0-B4 274/429 Baumer Optronic GmbH Radeberg, Germany...
Page 275: Connecting To The Web Interface
(password assignment for user profiles: Device → Device settings → Access rights / Web interface). NOTE Please ensure the URL is encoded correctly when entering your password via the browser! http://[IP address]/?user=[Profi|Operator]&password=[password] e.g. http://173.194.35.23/?user=Profi&password=goodPassword v2.11.0-B4 275/429 Baumer Optronic GmbH Radeberg, Germany...
Page 276 Click on the value to change the unit.  Parts/ s → Parts/min → Parts/h  OK (Parts → Percentage)  NOK (Parts → Percentage) Click on the picture to access the Settings. v2.11.0-B4 276/429 Baumer Optronic GmbH Radeberg, Germany...
Page 277: Connection To Multiple Devices
Please input the following to alter the number of frames to be displayed to nine (e.g. 3 windows per column and three per row): http://[IP address]/cockpit?view=3x3 Other arrangements are possible, with up to four windows in a row and column. v2.11.0-B4 277/429 Baumer Optronic GmbH Radeberg, Germany...
Page 278 Web interface: For establishing a web interface to the device. Live image: For displaying a live image of the device in the frame. If the device is activated, graphical primitives will be displayed. v2.11.0-B4 278/429 Baumer Optronic GmbH Radeberg, Germany...
Page 279: Device Specific Functions
You can set the availability of settings options and the corresponding rights through: Device → Device settings → Configure web interface. Navigation User profile Back to start view (Only shown when user profiles are activated) v2.11.0-B4 279/429 Baumer Optronic GmbH Radeberg, Germany...
Page 280 The backup functionality of the XF800 / XF900 vision sensors is only available via the Application Suite.  Create backup on the PC  Restore from the PC  Create on the FTP server  Restore from the FTP server v2.11.0-B4 280/429 Baumer Optronic GmbH Radeberg, Germany...
Page 281 Device → Device settings → Configuration → Web interface / Language settings functions / Save selection via web interface is ticked. Device-specific functions (provides access to all device-specific functions via an additional menu level.) v2.11.0-B4 281/429 Baumer Optronic GmbH Radeberg, Germany...
Page 282: Job Specific Functions
External teach must be activated during configuration of the relevant feature check in the Application Suite. NOTE You can set the availability of settings options and the corresponding rights for the feature check under: Configure interface → Web interface tab v2.11.0-B4 282/429 Baumer Optronic GmbH Radeberg, Germany...
Page 283 Please be aware of the effects this may have on later processes. The user level required to access the live image display can be configured under: Device settings → Configuration → Web interface/Functions v2.11.0-B4 283/429 Baumer Optronic GmbH Radeberg, Germany...
Page 284: Image Acquisition
Field of view of edge B edges  Field of view circle  Field of view edge for rotation Part location on circle  Field of view  Conformity Part location on text line v2.11.0-B4 284/429 Baumer Optronic GmbH Radeberg, Germany...
Page 285: Geometry
Field of view  Conformity Contour  Tolerance comparison  External Teach  Field of view  Colour deviation (in ΔE) Colour identification  Field of view  Brightness Brightness  External Teach v2.11.0-B4 285/429 Baumer Optronic GmbH Radeberg, Germany...
Page 286  Detection area  Number of objects  Conformity  Contrast  Maximum rotation Finding object  Maximum number of objects positions  Horizontal reference shift  Vertical reference shift  Reference rotation v2.11.0-B4 286/429 Baumer Optronic GmbH Radeberg, Germany...
Page 287: Identification
 Parameter set Matrix code  Polarity (colour)  Minimum contrast  Recognition  Field of view  Expected  Mode  Colour Text  Threshold  Change character density  External Teach v2.11.0-B4 287/429 Baumer Optronic GmbH Radeberg, Germany...
Page 288 Technical Documentation ® VeriSens  Field of view  Expected code  Type of code  Parameter set Text (colour)  Polarity  Minimum contrast  Recognition v2.11.0-B4 288/429 Baumer Optronic GmbH Radeberg, Germany...
Page 289: Functions Selectable Via The Address Bar
Image in its original size http://[IP address]/?binning=none Image scaled down to half of its original height and width (default setting) http://[IP address]/?binning=2x2 Image scaled down to quarter of its original height and width http://[IP address]/?binning=4x4 v2.11.0-B4 289/429 Baumer Optronic GmbH Radeberg, Germany...
Page 290: Live Image
Technical Documentation ® VeriSens 14.5.3 Live image View the live image in the full browser window via the browser’s address field. If the device is activated, graphical primitives will be displayed: http://[IP address]/?liveImage v2.11.0-B4 290/429 Baumer Optronic GmbH Radeberg, Germany...
Page 291: Defect Images
Access defect images via the browser’s address field. You can save defect images in full resolution using your browser’s context menu. http://[IP address]/?defectImages Other access options: http://[IP address]/?errorImages Update defect images Delete defect images v2.11.0-B4 291/429 Baumer Optronic GmbH Radeberg, Germany...
Page 292: Static Images
Technical Documentation ® VeriSens 14.5.5 Static images You can access a single image without displaying the feature checks using the address field of the browser: http://[IP address]/live_image.bmp v2.11.0-B4 292/429 Baumer Optronic GmbH Radeberg, Germany...
Page 293 Technical Documentation ® VeriSens You can also display a single image showing the feature checks using the address field of the browser: http://[IP address]/live_image.bmp?results=1 v2.11.0-B4 293/429 Baumer Optronic GmbH Radeberg, Germany...
Page 294: Setting The Display Screen
Application Suite with the image frequency on the web interface being correspondingly reduced. You can check in the Status area whether the device is linked to an Application Suite. v2.11.0-B4 294/429 Baumer Optronic GmbH Radeberg, Germany...
Page 295: Communication Via The Process Interface (Device Dependent)
Command GB (backup of the device) Command GF (retrieve individual pieces of data from the device) Command GI (retrieve an image) v2.11.0-B4 295/429 Baumer Optronic GmbH Radeberg, Germany...
Page 296: Protocol Structure - Ethernet
10 – 2,000 ms Receive timeout Maximum duration between two characters Min: 0 – 2,000 ms Response delay Duration between reception of a Max: 500 – 10,000 ms command and transmission of the response v2.11.0-B4 296/429 Baumer Optronic GmbH Radeberg, Germany...
Page 297: Protocol Structure - Rs485
No control codes are used. Synchronization can be achieved using receive timeout. Bus protocol: If you wish to transfer more than 65,535 bytes, e.g. jobs, you can extend the length to 8 bytes (sufficient for bytes). This changes the start and end codes: v2.11.0-B4 297/429 Baumer Optronic GmbH Radeberg, Germany...
Page 298 If you specify the length in 8 bytes, use the code ")"(datagram with checksum) or ">" (datagram without checksum). The following section is used to calculate the checksum: If you use the RS485 bus protocol (device number: 6), the formats change as follows: v2.11.0-B4 298/429 Baumer Optronic GmbH Radeberg, Germany...
Page 299 D 0 0 0 E S , 0 1 2 5 E Start Length Device Respon Length Start Result Result Brightnes Check- 22 byte 14 byte Data Intensity 1 Data Intensity Response datagram v2.11.0-B4 299/429 Baumer Optronic GmbH Radeberg, Germany...
Page 300: General Information
\41 \20 \51 \EC represented 15.3.1.3 Text This data type can contain both printable and non-printable characters. Example: „MHD" Format Text representation Transferred value (process interface) „MHD" ASCII \4D \48 \44 „MHD" Binary \4D \48 \44 v2.11.0-B4 300/429 Baumer Optronic GmbH Radeberg, Germany...
Page 301: Composite Data Type: Integer Point
Decimal \31 \30 Binary (Little Endian) cannot be represented \1F \05 \6A \43 \3B \5C \0F \F6 \42 Binary (Big Endian) cannot be represented \43 \6A \05 \1F \3B \42 \F6 \0F \5C v2.11.0-B4 301/429 Baumer Optronic GmbH Radeberg, Germany...
Page 302: Composite Data Type: List
Hex values must be specified in upper case letters! For example, the Hex numbers below result from the following values: Value 2 byte ASCII hex 4 byte ASCII hex 0001 000A 0064 00FF 1000 03E8 v2.11.0-B4 302/429 Baumer Optronic GmbH Radeberg, Germany...
Page 303: Conversion Table Decimal ↔ Hexadecimal ↔ Character
Example: Command GB – access device backup Command Char 0x47 0x42 0x30 0x30 0x30 0x30 Response Char … Data 0x52 0x42 0x30 0x30 0x30 0x30 0x30 0x30 0x30 0x34 0x46 0x36 0x31 0x36 v2.11.0-B4 303/429 Baumer Optronic GmbH Radeberg, Germany...
Page 304: Receipt Timeout
Transmission of the data was prematurely terminated due to a technical fault.  An error occurred in the transfer of the length information, so that the information is incorrectly transferred. The device then presumes an incorrect overall length of the data. v2.11.0-B4 304/429 Baumer Optronic GmbH Radeberg, Germany...
Page 305: Response Delay
In this case, you will receive no confirmation, although the active job has been changed. If necessary, query the device status if you have received no confirmation. v2.11.0-B4 305/429 Baumer Optronic GmbH Radeberg, Germany...
Page 306: Available Commands For Tcp / Udp / Rs485
0011 – 00FF = invalid Structure of the Response PLC device Response Response 4 byte ASCII hex Statistics Job number Cleared 0000 = active job 0001 – 0010 job number 1-16 0011 – 00FF = invalid v2.11.0-B4 306/429 Baumer Optronic GmbH Radeberg, Germany...
Page 307: Command Dj - Delete Job
Structure of the command PLC device Command Parameters Response 2 byte ASCII hex 0000 = job(s) deleted 0001 = device not in Configuration mode 0002 = invalid job number (job does not exist) v2.11.0-B4 307/429 Baumer Optronic GmbH Radeberg, Germany...
Page 308: Command Ga - Temperature Alarm Queries
0 and the current temperature status is contained in bits 0 and 1 of the eighth character. Bits 1. ASCII characters 2. ASCII characters 3. ASCII characters 4. ASCII characters 5. ASCII characters 6. ASCII characters 7. ASCII characters 8. ASCII characters Thermal Heat shutdown warning v2.11.0-B4 308/429 Baumer Optronic GmbH Radeberg, Germany...
Page 309: Command Gb - Access Device Backup
If the device backup contains calibrated lens distortion or shading correction, then the backup will only be completed when the Application Suite has been used to switch the device to set-up mode after recovery (Device configuration). Switching via the SM command is insufficient for this. v2.11.0-B4 309/429 Baumer Optronic GmbH Radeberg, Germany...
Page 310: Gd Command - Retrieve Last Result
Configure interface → Output process interface. Example Structure of the command PLC device Command Parameters Get Data none Structure of the Response PLC device Response … Response 4 byte ASCII Data Data Length of the result data v2.11.0-B4 310/429 Baumer Optronic GmbH Radeberg, Germany...
Page 311 ASCII hexadecimal Hexadecimal notation of the number. Negative numbers are represented as a complement. "7B", "4E", "59", FF85 Binary output of the number. Measured value 123: Characters output 0x00, 0x00, 0x00, 0x7B Binary v2.11.0-B4 311/429 Baumer Optronic GmbH Radeberg, Germany...
Page 312 125. The individual result for this feature check was also OK. Each feature check can produce a range of parameters, which you can find in the description of the current feature check. v2.11.0-B4 312/429 Baumer Optronic GmbH Radeberg, Germany...
Page 313: Command Gf - Retrieve Individual Files From The Device
01 = is not in of the GF Configuration- or request IDLE- mode 02 = File not found 04 = last file still being retrieved FF = internal error v2.11.0-B4 313/429 Baumer Optronic GmbH Radeberg, Germany...
Page 314: Gi Command - Access An Image (Only Via Ethernet)
A new GI command must be used to wait until the RI response to the previous request has been sent. Otherwise a precipitously renewed GI command will be acknowledged with the RI000000000000 response. v2.11.0-B4 314/429 Baumer Optronic GmbH Radeberg, Germany...
Page 315: Gm Command - Access Information About The Device
0020 = Device name 0040 = Manufacturer 0000 = All (in the order given above) Structure of the Response PLC device Response Baumer Optronic GmbH Response 4 byte ASCII hex 4 byte ASCII hex Data Model mirrored parameters of the...
Page 316: Gp Command - Access The Current Configuration Of The Sp Command
NOTE You can set the content of the datagram for output via the process interface during job creation under Configure interfaces → Output process interface. v2.11.0-B4 316/429 Baumer Optronic GmbH Radeberg, Germany...
Page 317: Gs Command - Request Status
Parameters of the "RS" command – Current status information The current status information consists of 8 characters, of which the first 4 characters describe various states in a bit mask and the other 4 characters contain the current job number. v2.11.0-B4 317/429 Baumer Optronic GmbH Radeberg, Germany...
Page 318 Current inspection mode: Configuration 0 0 2 9 0 0 0 0 Acquisition: Continuous 0 0 0 0 0 0 0 0 0 0 1 0 1 0 0 1 Protocol: Polling mode Active job: - v2.11.0-B4 318/429 Baumer Optronic GmbH Radeberg, Germany...
Page 319: Gs Command - Request Thermal Condition
ASCII characters 7 and 8. Bits 1. ASCII characters 2. ASCII characters 3. ASCII characters 4. ASCII characters 5. ASCII characters 6. ASCII characters 7. ASCII characters 8. ASCII characters Thermal state v2.11.0-B4 319/429 Baumer Optronic GmbH Radeberg, Germany...
Page 320: Sj Command - Change To A Different Job
4 byte ASCII hex 4 byte ASCII hex State Status Number of the active job NOTE Further explanation of the parameters of the RS response can be found under "Request status (GS / RS)". v2.11.0-B4 320/429 Baumer Optronic GmbH Radeberg, Germany...
Page 321: Sm Command - Change Operating Mode
CB = Command delimiter – Both carriage return + line feed Data packets from the process interface are terminated using <CR><LF> CN = Command delimiter – No sequence Data packets from the process interface are not terminated using a sequence v2.11.0-B4 321/429 Baumer Optronic GmbH Radeberg, Germany...
Page 322 4 byte ASCII hex 4 byte ASCII hex State Status Number of the active job NOTE Further explanation of the parameters of the RS response can be found under "Request status (GS / RS)". v2.11.0-B4 322/429 Baumer Optronic GmbH Radeberg, Germany...
Page 323: Sp Command - Set Parameters For The Feature Checks
You can set the content of the datagram for output via the process interface during job creation under Configure interface → Output process interface. NOTE When setting the exposure time for the job, the "Camera ready" signal must be active before the next image can be acquired. v2.11.0-B4 323/429 Baumer Optronic GmbH Radeberg, Germany...
Page 324 3 0 0 0 0 3 0 2 5 4 5 0 0 4 byte ASCII hex Length of the result data Example 2 Parameters for image settings v2.11.0-B4 324/429 Baumer Optronic GmbH Radeberg, Germany...
Page 325 0000 = OK 0001 = defective data in data packet 0002 = device not in RUN mode 0003 = value range exceeded 0004 = no datagram defined in job other = internal fault v2.11.0-B4 325/429 Baumer Optronic GmbH Radeberg, Germany...
Page 326 The command comes after the second trigger → all processes up to trigger 1 and trigger 2 are completed, SP/TE become effective after result 2. SP / TE command Trigger permitted Trigger Image acquisition Image processing Result Value stored < 1 ms v2.11.0-B4 326/429 Baumer Optronic GmbH Radeberg, Germany...
Page 327: Te Command - Use Next Image For External Teach
Example 1 (sequential processing) All processes are completed up to result output 1. SP/TE then becomes effective. SP / TE command Trigger permitted Trigger Image acquisition Image processing Result Value stored < 1 ms v2.11.0-B4 327/429 Baumer Optronic GmbH Radeberg, Germany...
Page 328 The command comes after the second trigger → all processes up to trigger 1 and trigger 2 are completed, SP/TE become effective after result 2. SP / TE command Trigger permitted Trigger Image acquisition Image processing Result Value stored < 1 ms v2.11.0-B4 328/429 Baumer Optronic GmbH Radeberg, Germany...
Page 329: Tr Command - Request Image Acquisition And Response Datagram
Response 4 byte ASCII hex Data Data Length of the result data NOTE Further information on the composition of the datagram can be found using the command "Retrieve last result (GD / RD)". v2.11.0-B4 329/429 Baumer Optronic GmbH Radeberg, Germany...
Page 330: Ti Command - Trigger Immediately
… Response 4 byte ASCII Data Data Length of the result data NOTE Further information on the composition of the datagram can be found using the command "Retrieve last result (GD / RD)". v2.11.0-B4 330/429 Baumer Optronic GmbH Radeberg, Germany...
Page 331: Td Command - Request Image Acquisition And Transfer Data
Structure of the Response PLC device Response … Response 4 byte ASCII hex Data Data Length of the result data A maximum of 156 characters is permitted in the data string (0-255). v2.11.0-B4 331/429 Baumer Optronic GmbH Radeberg, Germany...
Page 332: Ud Command - Transfer Backup Data (Only For Ethernet)
Device S = static IP address D = DHCP Parameters 15 characters ASCII  Subnet mask Parameters 15 characters ASCII  Gateway Parameters  2-Byte ASCII Hex Device name Length of device name v2.11.0-B4 332/429 Baumer Optronic GmbH Radeberg, Germany...
Page 333 09 = device file is password protected 10 = file could not be opened for writing 11 = file write error 12 = incompatible backup 13 = only the firmware cannot be imported other = internal fault v2.11.0-B4 333/429 Baumer Optronic GmbH Radeberg, Germany...
Page 334: Uj Command - Transfer A New Job
12 = incompatible backup 13 = only the firmware cannot be imported FA = Receipt timeout NOTE Timeout adjustable in the Application Suite under: Device  Device settings  Process interface other = internal fault v2.11.0-B4 334/429 Baumer Optronic GmbH Radeberg, Germany...
Page 335: Vb Command - Restart Device
This function enables you to restart the device or put it into recovery mode. This command does not send a response. Example Structure of the command PLC device Command Parameters Vision 4 byte ASCII hex Sensor ReBoot 0000 = Restart FFFF = Recovery mode v2.11.0-B4 335/429 Baumer Optronic GmbH Radeberg, Germany...
Page 336: Communication Via Industrial Ethernet (Device Dependant)
Mapping of the data in the PLC must be planned using the manufacturer-specific tool. Selection of the protocol can be undertaken via the Application Suite as can the relevant settings. The setting options can be found under: Device → Device settings → Process interface. v2.11.0-B4 336/429 Baumer Optronic GmbH Radeberg, Germany...
Page 337: Abbreviations For Industrial Ethernet
Handshake Activation / Active Acknowledge Padding Img Proc Image Processing Result Process Interface Buf OV Buffer overflow Pipe OV Pipeline overflow Invalid Trigger Ready Result Originator Target Switch Mode Set Parameter Switch Job v2.11.0-B4 337/429 Baumer Optronic GmbH Radeberg, Germany...
Page 338: Data
"Immediately" used TriggerData "Immediately" used, data is scheduled for next image acquisition Below there is a description of the individual data elements that could be exchanged in different compilations depending on the protocol used. v2.11.0-B4 338/429 Baumer Optronic GmbH Radeberg, Germany...
Page 339: Group: Control And Status
"in progress") Bit 3 Reserved (always 0) Bit 4 Reset mode switching status (changing from 0 -> 1 triggers a reset if the status is not "in progress") Bit 5..7 Reserved (always 0) v2.11.0-B4 339/429 Baumer Optronic GmbH Radeberg, Germany...
Page 340 1: in progress 2: completed successfully 3: completed with errors Bits 4..5 SwitchMode status 0: idle (no request pending), 1: in progress 2: completed successfully 3: completed with errors Bit 6..7 Reserved (always 0) v2.11.0-B4 340/429 Baumer Optronic GmbH Radeberg, Germany...
Page 341 1 if partial result 4 = "Pass", otherwise Bit 23 1 if partial result 4 = "Fail", otherwise Bit 24 1 if partial result 5 = "Pass", otherwise Bit 25 1 if partial result 5 = "Fail", otherwise v2.11.0-B4 341/429 Baumer Optronic GmbH Radeberg, Germany...
Page 342 1 if the "buffer overflow" alarm is pending, otherwise 0 Bit 7 1 if the "pipeline overflow" alarm is pending, otherwise 0 Bit 8 1 if the "handshake error" alarm is pending, otherwise 0 Bits 9..31 Reserved (always 0) v2.11.0-B4 342/429 Baumer Optronic GmbH Radeberg, Germany...
Page 343: Group: Result Data
Actual length of UINT16 Length of data actually used in the result data ResultData Device Result data OCTET- 4/8/16/32/64/128/250 Result data for job processing (data (<n> byte) STRING length corresponds with the selected module) v2.11.0-B4 343/429 Baumer Optronic GmbH Radeberg, Germany...
Page 344: Group: Parameters
Type Length Description (byte) device Actual length of UINT16 Length of data actually used in ParamData the parameters device Parameter (<n> OCTET- 4/8/16/3 Parameter data for the current job byte) STRING 2/64/128 /250 v2.11.0-B4 344/429 Baumer Optronic GmbH Radeberg, Germany...
Page 345: Group: Trigger Data
(byte) device Actual length of UINT8 Length of data actually used in TriggerData the trigger data device Trigger data OCTET- 4/8/16/3 Data that is assigned to the next trigger (<n> byte) STRING 2/64/128 v2.11.0-B4 345/429 Baumer Optronic GmbH Radeberg, Germany...
Page 346: Handshake
4. The inverted handshake flag (outgoing handshake flag for output data bit 4) tells the PLC that new data has arrived and it begins to process it. The Vision Sensor does not need to confirm the receipt of the data, and this can be ignored by the PLC. v2.11.0-B4 346/429 Baumer Optronic GmbH Radeberg, Germany...
Page 347: Handshake With Acknowledgement
5. The PLC detects the acknowledgement (ingoing handshake act. flag for output data bit 4) and therefore that the data has been received, and can now send new data and invert the handshake flag again. v2.11.0-B4 347/429 Baumer Optronic GmbH Radeberg, Germany...
Page 348: Data Elements For Handshake
(if handshake is activated) Bits 5..7 Reserved (always 0) v2.11.0-B4 348/429 Baumer Optronic GmbH Radeberg, Germany...
Page 349 Handshake flag ACK - must always Bit 4 be set to the value of the most recent handshake flag received therefore acknowledges receipt for controller (if handshake with acknowledgement is activated) Bits 5..7 Reserved (always 0) v2.11.0-B4 349/429 Baumer Optronic GmbH Radeberg, Germany...
Page 350: Profinet
Follow the general rules for cabling Industrial Ethernet. Use a shielded cable for data transfer. The maximum cable length is 100m. Make sure during cable assembly that the cable shield is properly connected with the connector housing. v2.11.0-B4 350/429 Baumer Optronic GmbH Radeberg, Germany...
Page 351: Connection To The Plc
It is not, since the factory settings mean that PROFINET is disabled in the Vision Sensor. Open the Application Suite. Connect to the desired Vision Sensor. Switch to Configuration operating mode. Open the Device settings  process interface. v2.11.0-B4 351/429 Baumer Optronic GmbH Radeberg, Germany...
Page 352 (permanently or temporarily) assigned by the PLC. The Application Suite  Device settings or the Siemens PLC software package can always be used to configure the PROFINET network and device name settings. v2.11.0-B4 352/429 Baumer Optronic GmbH Radeberg, Germany...
Page 353 Click Assign PROFINET device name and assign a chosen name for the Vision Sensor. The data will be saved in the Vision Sensor's flash memory and the Vision Sensor will immediately be reconfigured. v2.11.0-B4 353/429 Baumer Optronic GmbH Radeberg, Germany...
Page 354: Installation Of The Gsd File
Integrating the Vision Sensor into the PLC project requires installation of a product-specific driver (GSD file). Data organisation in PROFINET is module-based. The product-specific driver describes which modules are being offered. Follow the next instructions to install the driver. Open the Siemens GSD file manager. v2.11.0-B4 354/429 Baumer Optronic GmbH Radeberg, Germany...
Page 355 Storage location of the device description file after installation of the Application Suite <Installation path>\Industrial_Ethernet\PROFINET Device description file GSDML-V2.32-Baumer-VeriSens-20190725-100000.xml Download the device description file under: https://baumer.com/asset/1823249 The device description file has now been installed. v2.11.0-B4 355/429 Baumer Optronic GmbH Radeberg, Germany...
Page 356 Technical Documentation ® VeriSens All of the Vision Sensors will be available in the catalogue after a brief waiting period (the hardware catalogue is being updated). v2.11.0-B4 356/429 Baumer Optronic GmbH Radeberg, Germany...
Page 357: Integration Of The Device Into The Plc Project
Follow the next instructions to integrate the Vision Sensor into the PLC project. Use drag & drop to move the Vision Sensor onto the PROFINET subsystem. Assign the Vision Sensor to the correct PROFINET network group. v2.11.0-B4 357/429 Baumer Optronic GmbH Radeberg, Germany...
Page 358 Longer periods increase the delay during analysis of received data and when transmitting result data and thus reduce response performance. The period you choose will therefore be a compromise between these factors. v2.11.0-B4 358/429 Baumer Optronic GmbH Radeberg, Germany...
Page 359 PLC process map.  The Vision Sensor has now been installed. The project has to be compiled to test data transmission. Click on the corresponding icon to do this. v2.11.0-B4 359/429 Baumer Optronic GmbH Radeberg, Germany...
Page 360 Technical Documentation ® VeriSens Load the complete project into the PLC. Switch the PLC to run mode. v2.11.0-B4 360/429 Baumer Optronic GmbH Radeberg, Germany...
Page 361: Configuring The Application Suite
Configure the process interface message that is to be transmitted to the PLC. Save the job on the Vision Sensor. Activate the Vision Sensor. The process interface message will be sent to the PLC and the sent data can be monitored via Watch table. v2.11.0-B4 361/429 Baumer Optronic GmbH Radeberg, Germany...
Page 362: Vision Sensor Alarm
Handshake error: The handshake mechanism was not used correctly, e.g. acknowledgement without a corresponding request being sent. Bit 3 0 no thermal warning 1 thermal warning Bit 4 0 no thermal shutdown 1 thermal shutdown Shutdown of the device has occurred. v2.11.0-B4 362/429 Baumer Optronic GmbH Radeberg, Germany...
Page 363: Depiction Of The Data Elements On The Profinet Module
HSWA Device controller pad (0) Operating Teach mode Job selection Select job number Reset statistics Reset statistics Reset status pad (0) Reset pad (0) Reset Reset (actions) State SM State SP State v2.11.0-B4 363/429 Baumer Optronic GmbH Radeberg, Germany...
Page 364: Module: Result Data
Handshake for pad (0) C -> D pad (0) C -> D C -> D output data HSWA Flag Actual Act Parameters Len … length of the Parameters Parameters Parameters (4/8/16/32/64/128/250 byte) … v2.11.0-B4 364/429 Baumer Optronic GmbH Radeberg, Germany...
Page 365: Module: Trigger Data
C -> D pad (0) C -> D C -> D output data HSWA Flag Actual length of Act Trigger Data Len the trigger data 2 … Trigger data Trigger data (4/8/16/32/64/128 byte) v2.11.0-B4 365/429 Baumer Optronic GmbH Radeberg, Germany...
Page 366: Example
Vision Sensor output data device Control and status Result data Parameters Trigger data Start address: Start address Start Start Start address Start address Start address address address + 137 + 138 + 203 Device v2.11.0-B4 366/429 Baumer Optronic GmbH Radeberg, Germany...
Page 367: Ethernet/Ip
Follow the general rules for cabling Industrial Ethernet. Use a shielded cable for data transfer. The maximum cable length is 100m. Make sure during cable assembly that the cable shield is properly connected with the connector housing. v2.11.0-B4 367/429 Baumer Optronic GmbH Radeberg, Germany...
Page 368: Ethernet/Ip™ Object Classes And Instances
Output (O -> T) Data from the PLC to device Input (T -> O) Data from device to PLC Acyclic access is possible for all these objects. Although cyclical connections ("implicit messaging") are generally recommended. v2.11.0-B4 368/429 Baumer Optronic GmbH Radeberg, Germany...
Page 369: Connection To The Plc
It is not, since the factory settings mean that EtherNet/IP is disabled in the Vision Sensor. Open the Application Suite. Connect to the desired Vision Sensor. Switch to Configuration operating mode. Open the Device settings  process interface. v2.11.0-B4 369/429 Baumer Optronic GmbH Radeberg, Germany...
Page 370 The RSLinx will now find the Vision Sensor with the recently determined IP address as an unknown device. This Vision Sensor is unknown to the PLC, since a driver has not been installed. v2.11.0-B4 370/429 Baumer Optronic GmbH Radeberg, Germany...
Page 371: Installation With Eds File
Follow the next instructions to install the EDS file. Open Studio 5000, which is available in the Rockwell software package. Start the EDS Hardware Installation Tool. Follow the instructions provided by the Rockwell Automation EDS Wizard. v2.11.0-B4 371/429 Baumer Optronic GmbH Radeberg, Germany...
Page 372 Storage location of the device description file after installation of the Application Suite: <Installation path>\Industrial_Ethernet\EtherNetIP Device description file: Baumer_EIP_VeriSens.eds Download the device description file under: https://baumer.com/asset/1823248 Follow the other steps and complete installation of the EDS file. v2.11.0-B4 372/429 Baumer Optronic GmbH Radeberg, Germany...
Page 373 Technical Documentation ® VeriSens Open RSLinx again and the Vision Sensor is now displayed as a correctly detected device. v2.11.0-B4 373/429 Baumer Optronic GmbH Radeberg, Germany...
Page 374: Integration Of The Vision Sensor Into The Plc Project
Search and create the corresponding module in the catalogue. Enter a name for the Vision Sensor. Enter the determined IP address for the Vision Sensor.  The Vision Sensor has now been installed. v2.11.0-B4 374/429 Baumer Optronic GmbH Radeberg, Germany...
Page 375 The period you choose will therefore be a compromise between these factors. The project has to be loaded into the PLC to test data transmission. Switch the PLC to run mode. v2.11.0-B4 375/429 Baumer Optronic GmbH Radeberg, Germany...
Page 376: Configuring The Application Suite
PLC and the sent data can be monitored via Controller tags. NOTE In order to ensure data consistency in the PLC, we recommend the use of the CPS (Synchronous Copy File) command when planning using the Rockwell planning software. v2.11.0-B4 376/429 Baumer Optronic GmbH Radeberg, Germany...
Page 377: Additional Data Elements
0 Bit 3 0 no thermal warning 1 thermal warning Bit 4 0 no thermal warning 1 thermal shutdown Shutdown of the device has occurred. Bits 5..31 Reserved (always 0) v2.11.0-B4 377/429 Baumer Optronic GmbH Radeberg, Germany...
Page 378: Depiction Of The Data Elements On The Assembly Instances
"Parameters" and "Trigger data". The payload size of the data elements "Result data" and "Parameters" is always 128 bytes and for "Trigger data" 64 bytes. The data attribute (0x03) of the assembly object instance (109-110) should normally be accessed via cyclical I/O connections ("implicit messaging"). v2.11.0-B4 378/429 Baumer Optronic GmbH Radeberg, Germany...
Page 379 O -> T pad (0) O -> T O -> T output data HSWA Trigger data Handshake for pad (0) O -> T pad (0) O -> T O -> T output data HSWA v2.11.0-B4 379/429 Baumer Optronic GmbH Radeberg, Germany...
Page 380 Actual length of the Act Trigger Data Len trigger data Trigger data Trigger data (64 byte) … Handshake for output pad (0) O -> T pad (0) O -> T O -> T data HSWA Flag v2.11.0-B4 380/429 Baumer Optronic GmbH Radeberg, Germany...
Page 381: Use With Ur (Universal Robots)
Due to the physical lens distortion and oblique installation, the captured image differs from the original state, it is "distorted". The vision sensor is able to electronically equalise the image to match the undistorted ideal state. v2.11.0-B4 381/429 Baumer Optronic GmbH Radeberg, Germany...
Page 382: Installation
Vision sensor connecting cable, 2 m, connection M12 12-pin with power supply unit 24 V / 1 A. Alternative terminating cable, 5 m, M12 connection 12 poles, robot-compatible with free cable end Ethernet cable, 5 m, robot-compatible Screwdriver I6K 3 mm Additional accessories Screwdrivers for Torx screws (TX 30) v2.11.0-B4 382/429 Baumer Optronic GmbH Radeberg, Germany...
Page 383 Technical Documentation ® VeriSens UR attachment (1) Offset Z (2) Reference level UR mounting bracket for vision sensor UR mounting plate for vision sensor v2.11.0-B4 383/429 Baumer Optronic GmbH Radeberg, Germany...
Page 384 Technical Documentation ® VeriSens Centre of gravity of UR mounting bracket (235 g) for vision sensor Centre of gravity of UR mounting plate (160 g) for vision sensor v2.11.0-B4 384/429 Baumer Optronic GmbH Radeberg, Germany...
Page 385 Technical Documentation ® VeriSens SmartGrid with mounting bracket SmartGrid on the flange of the robot v2.11.0-B4 385/429 Baumer Optronic GmbH Radeberg, Germany...
Page 386: Quick Installation
If object positions of the objects found by the vision sensor are to be transferred to the UR, then please perform the following steps as well. As preparation for Step 3, if vision sensor is installed dynamically: Move UR to test position Recommendation: Save position v2.11.0-B4 386/429 Baumer Optronic GmbH Radeberg, Germany...
Page 387 Drive waypoints using both translation (at least twice 10mm) and rotation (at least two times 5 °). If the calibration quality is at least "good", you can complete the calibration. Complete the calibration with "Complete". v2.11.0-B4 387/429 Baumer Optronic GmbH Radeberg, Germany...
Page 388: Installation Instructions
The URCab contains the command sets and operating elements required for communication and operation, as well as corresponding plug-ins. NOTE ≥ For proper operation, PolyScope version 5.4 is required. Insert the USB stick on which the URCap is supplied into the UR Teach Pendant. v2.11.0-B4 388/429 Baumer Optronic GmbH Radeberg, Germany...
Page 389 Under Settings, select  System  URCaps  + the URCap file from the USB stick. After successfully accepting the URCaps, click Restart. NOTE To uninstall a UCap, click - and select the URCap to uninstall. v2.11.0-B4 389/429 Baumer Optronic GmbH Radeberg, Germany...
Page 390 After successful installation of the URCap, you must call the first step of the installation node. NOTE In the first step of the installation node, you will also find the most important steps up to successful installation as an overview. v2.11.0-B4 390/429 Baumer Optronic GmbH Radeberg, Germany...
Page 391: Mount The Vision Sensor On The Robot Or Stationary On The Machine
During installation, observe the robot’s freedom of movement and restrict it if necessary (Safety  Levels)! NOTE Since an image is helpful in mechanical setup, the later steps of the connection to the Application Suite can be provisionally anticipated here. v2.11.0-B4 391/429 Baumer Optronic GmbH Radeberg, Germany...
Page 392  moved out of the way No burden on the UR due to added weight and volume.  Higher freedom of UR movement, since no vision sensor is in the way. v2.11.0-B4 392/429 Baumer Optronic GmbH Radeberg, Germany...
Page 393: Installing And Commissioning The Vision Sensor
To set up the network connection, see Chapter: IP address / network PC with Application Suite To set up the network connection, see Chapter: Initial set-up of the Ethernet interface on your computer Switch / hub v2.11.0-B4 393/429 Baumer Optronic GmbH Radeberg, Germany...
Page 394: Activating Robotics Mode In The Vision Sensor
Uneven lighting can result in some areas of the image being darker than others. Shading correction provides the option to compensate for brightness irregularities in the image. Follow the instructions in Chapter: Shading correction (device dependend). v2.11.0-B4 394/429 Baumer Optronic GmbH Radeberg, Germany...
Page 395: Distortion Correction (Optional)
Z calibration is necessary if object positions are to be found with the vision sensor and are to be passed on to the UR. Follow the instructions in Chapter: Z calibration (device dependent). NOTE Do not adjust the focus of the vision sensor after the first calibration. v2.11.0-B4 395/429 Baumer Optronic GmbH Radeberg, Germany...
Page 396: Set-Up
Regardless of this, the vision sensor can also be activated directly from the URCap. In the status of the yellow signal, the inscription of the button Connect changes to Activate. Pressing and confirming the confirmation prompt activates the vision sensor. v2.11.0-B4 396/429 Baumer Optronic GmbH Radeberg, Germany...
Page 397 (not for vision sensors with C-mount interface). External illumination It may be possible to improve the image quality during live viewing via the external illumination during installation. This function can be activated here (if available). v2.11.0-B4 397/429 Baumer Optronic GmbH Radeberg, Germany...
Page 398: Coordinate Alignment
This step is necessary when transferring coordinates determined by the vision sensor to the UR robot controller - to find objects through image processing and to feed the nodes of the Vision Sensor based waypoints. v2.11.0-B4 398/429 Baumer Optronic GmbH Radeberg, Germany...
Page 399 (Z offset> 0). If the robot coordinate system is lower than the reference level, then the Z offset is <0. Installation pose / adaptation Z-axis: This selection is made depending on the selection according to the installation variant. v2.11.0-B4 399/429 Baumer Optronic GmbH Radeberg, Germany...
Page 400 If desired, the height (Z direction) of the SmartGrid can still be adjusted. Distance SmartGrid to the reference level Measure the distance from the top of the SmartGrid to the reference level and enter this value here. v2.11.0-B4 400/429 Baumer Optronic GmbH Radeberg, Germany...
Page 401 (at least 5 °) are performed. On the bar display of the calibration quality, close the function via the button Close.  The calibration of the vision sensor-equipped robot is now complete. You can now remove the calibration plate. v2.11.0-B4 401/429 Baumer Optronic GmbH Radeberg, Germany...
Page 402: Messages
The job [job number] could not be activated on the No job is stored under the specified job number, or Vision Sensor [serial number]. the job cannot be loaded because the job requires other device settings. v2.11.0-B4 402/429 Baumer Optronic GmbH Radeberg, Germany...
Page 403: Programming The Ur With Vision Sensor
The elements of the object list can be processed (i.e. approached) with the vision sensor Waypoint node. Therefore, the job execution node must be used when using the vision sensor. The vision sensor job execution node can be inserted wherever an image-based inspection is required. v2.11.0-B4 403/429 Baumer Optronic GmbH Radeberg, Germany...
Page 404 These values can be retrieved in the UR and follow a generic nomenclature: VSV_designation and can thus be integrated into program sequences. Example: VSV_distance = Additional variables help to query the state. v2.11.0-B4 404/429 Baumer Optronic GmbH Radeberg, Germany...
Page 405: Node For Finding Waypoints
The robot moves its joints freely, it can rotate to the desired position. Angle of rotation and spin are adjustable. MoveL The robot moves in a straight line (linear) from one point to the next. Speed and acceleration are adjustable. With this function, you can edit the name of the waypoint. v2.11.0-B4 405/429 Baumer Optronic GmbH Radeberg, Germany...
Page 406 This checkbox marks a found and approached object as done and deletes from the list. For example, this checkbox should be enabled on a Pick&Place application with multiple objects in the last node to which a found object should be moved. v2.11.0-B4 406/429 Baumer Optronic GmbH Radeberg, Germany...
Page 407 The new position is displayed in the table and can be readjusted here optionally. With OK the new offset is accepted and the dialogue is closed. Cancel closes the dialogue without accepting the values. v2.11.0-B4 407/429 Baumer Optronic GmbH Radeberg, Germany...
Page 408 If the coordinate alignment is not available or no longer up-to-date (signalling inactive under URCap, coordinate alignment), then the icon of the waypoint is displayed in yellow and the following error message appears: v2.11.0-B4 408/429 Baumer Optronic GmbH Radeberg, Germany...
Page 409: Pick & Place" Node
Save the job on the Vision Sensor.  The coordinates of the objects found are now transferred to the robot controller via the process interface when the job is executed. Settings on the robot controller (PolyScope) v2.11.0-B4 409/429 Baumer Optronic GmbH Radeberg, Germany...
Page 410 This is missing due to the large number of grippers to be used in the example program. ‘Post-Pick-Position’ Comment Vision Sensor: The position is approached after grasping the object. VS_Waypoint_3 Here, the coordinates of the currently accessed object are removed from the list. v2.11.0-B4 410/429 Baumer Optronic GmbH Radeberg, Germany...
Page 411 This is missing due to the large number of grippers to be used in the example program. Afterwards you jump to the point Loop VS_NumObjects> 0 until all coordinates from the object list have been processed. v2.11.0-B4 411/429 Baumer Optronic GmbH Radeberg, Germany...
Page 412: Quality Control
 The position of the test object is now determined by Part location on contours and the feature check Distance is performed. However, only the determined distance is transferred via the process interface to the robot controller. v2.11.0-B4 412/429 Baumer Optronic GmbH Radeberg, Germany...
Page 413 . Subsequently, it can be determined what should happen if this distance is smaller or larger than 30. ‘Inspection failed’ Comment Else The Else branch specifies what to do if the distance is less than 30. ‚Inspection okay‘ Comment v2.11.0-B4 413/429 Baumer Optronic GmbH Radeberg, Germany...
Page 414: Cleaning
Seal / adhesive (cover glass) Silicone adhesive Seals (O-rings) Fluororubber (FPM) Press-fitted optical fibre Polycarbonate Sealing collar optical fibre Epoxy resin Screw cover (rear side) Silicone Connector M12 / 12 pin Stainless steel 1.4404 (316L) v2.11.0-B4 414/429 Baumer Optronic GmbH Radeberg, Germany...
Page 415: Excess Temperature Behaviour (Only Devices With Integral Industrial Ethernet)
After cooling, the supply voltage must be briefly interrupted and restored to be able to use the device again after shutdown. A further warning message will provide information about the previous emergency shutdown of the device. v2.11.0-B4 415/429 Baumer Optronic GmbH Radeberg, Germany...
Page 416: Technical Data
●|- ●|- Finding object positions Identification Barcode ●|● ●|● ● ● ● (monochrome) | (colour) Matrix code ●|● ●|● ● ● ● (monochrome) | (colour) Text ●|● ●|● ● ● (monochrome) | (colour) v2.11.0-B4 416/429 Baumer Optronic GmbH Radeberg, Germany...
Page 417: Overview Features
● High speed mode (monochrome only) ● ● ● ● Gamma correction only XF800 and XF900 only XC700 / XC800 / XC900 or XF700 / XF800 / XF900 3) only XC900 / XF900 v2.11.0-B4 417/429 Baumer Optronic GmbH Radeberg, Germany...
Page 418: Technical Drawing (Except Xc Series)
Technical Documentation ® VeriSens 19.3 Technical drawing (except XC series) v2.11.0-B4 418/429 Baumer Optronic GmbH Radeberg, Germany...
Page 419: Technical Drawing (Xc Series Only)
Technical Documentation ® VeriSens 19.4 Technical drawing (XC series only) v2.11.0-B4 419/429 Baumer Optronic GmbH Radeberg, Germany...
Page 420: Technical Drawing (Only Devices With Protection Class Ip 69K)
Technical Documentation ® VeriSens 19.5 Technical drawing (only devices with protection class IP 69K) v2.11.0-B4 420/429 Baumer Optronic GmbH Radeberg, Germany...
Page 421: Fastening Bracket, 90 Degree (Vs Mounting Adapter)
19.6 Fastening bracket, 90 degree (VS mounting adapter) NOTE For optimum heat dissipation use only this attachment bracket for Vision Sensors ID510 and XF700 / XF800 / XF900 / XC700 / XC800 / XC900!  Colour: black  Material:anodized aluminium v2.11.0-B4 421/429 Baumer Optronic GmbH Radeberg, Germany...
Page 422: Fastening Bracket, 90 Degree
NOTE This attachment bracket is not suitable for Vision sensors ID510 and XF700 / XF800 / XC700 / XC800 due to its low thermal conductivity.  Colour: Black  Material: powder coated steel v2.11.0-B4 422/429 Baumer Optronic GmbH Radeberg, Germany...
Page 423: Fastening Bracket, Straight
This attachment bracket is not suitable for Vision sensors ID510 and XF700 / XF800 / XF900 / XC700 / XC800 / XC900 due to its low thermal conductivity.  Colour: Black  Material: powder coated steel v2.11.0-B4 423/429 Baumer Optronic GmbH Radeberg, Germany...
Page 424: Technical Data
Ethernet (10BASE-T / 100BASE-TX) Process interface / Ethernet/IP™ PROFINET (CC-A) , TCP / UDP (Ethernet) RS485 only XC700 / XC800 / XC900 and ID510 ID100: 1-3 ) except CS100 only ID100 v2.11.0-B4 424/429 Baumer Optronic GmbH Radeberg, Germany...
Page 425 ) incl. quality rating of all barcodes according to ISO / IEC 15416 as well as all matrix codes according to ISO / IEC 15415 or AIM DPM-1-2006 only XC800 / XC900 / XC200 / XF800 / XF900 / XF205 / ID110 / ID510 v2.11.0-B4 425/429 Baumer Optronic GmbH Radeberg, Germany...
Page 426: Electrical Connection (View On Device)
Illumination port (M8), (XC series only) Pin Assignment +24V or +48V Flash +12V or +24V Flash Ground Flash Sync ), (100 mA PNP) ) voltage according to power supply Voltage outputs configurable by software v2.11.0-B4 426/429 Baumer Optronic GmbH Radeberg, Germany...
Page 427: Power Cable M12 / 12-Pin
IN 2 pink OUT 2 (PTC-protected) yellow OUT 3 (PTC-protected) black IN 3 grey OUT 4 / RS 485+ (PTC-protected) IN 4 violet IN 5 grey-pink OUT 5 / RS 485- (PTC-protected) red blue v2.11.0-B4 427/429 Baumer Optronic GmbH Radeberg, Germany...
Page 428: Conformity
UL 61010-1 Edition 3 - Revision Date: 2016/04/29  UL 61010-2-201 Edition 2 - Published: 2018/05/14  CSA C22.2 NO. 61010-1-12 Edition 3 - Update No. 2: 2016/04  CSA C22.2 NO. 61010-2-201:18 Edition 2 - Published: 2018/02 v2.11.0-B4 428/429 Baumer Optronic GmbH Radeberg, Germany...
Page 429: Kc (Korean Conformity)
VS XC700M12X00IP 11173084 R-R-BkR-VeriSens-XC-IP 11/12/2018 VS XC700M20X00IP 11173083 R-R-BkR-VeriSens-XC-IP 11/12/2018 VS XC800C03X00IP 11166809 R-R-BkR-VeriSens-XC-IP 11/12/2018 VS XC800C12X00IP 11180704 R-R-BkR-VeriSens-XC-IP 11/12/2018 VS XC800M03X00IP 11166806 R-R-BkR-VeriSens-XC-IP 11/12/2018 VS XC800M12X00IP 11166807 R-R-BkR-VeriSens-XC-IP 11/12/2018 VS XC800M20X00IP 11166808 v2.11.0-B4 429/429 Baumer Optronic GmbH Radeberg, Germany...

Baumer VeriSens ID Series Technical Documentation Manual

1 Welcome

2 Imprint

3 Safety Instructions

4 Correct Use

5 Mode of Operation

6 Installation and Initial Set-Up

7 Overview of the Application Suite

8 Image Display Options

9 Creating a Job

10 Device Menu

11 Job Menu

12 Feature Checks

Appendix: Quality Characteristics for Barcodes and Matrix Codes

13 Digital Interfaces

14 Web Interface

15 Communication Via the Process Interface (Device Dependent)

16 Use with UR (Universal Robots)

17 Cleaning

18 Excess Temperature Behaviour (Only Devices with Integral Industrial Ethernet)

19 Technical Data

20 Conformity

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Summary of Contents for Baumer VeriSens ID Series