Baumer SCATEC-2 FLDK 110 Series User Manual

Baumer SCATEC-2 FLDK 110 Series User Manual

Laser copy counter
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SCATEC-2
Laser Copy Counter
FLDK 110G1003/S14
FLDK 110G1003/S42
FLDK 110C1003/S42
FLDK 110G1005/S14
FLDK 110G1005/S42
FLDK 110G1006/S14
FLDK 110x10/xxxxxx
User manual
General notes
Rules for proper
This product represents a precision measuring device which has been
usage
designed for the detection of objects and parts. It generates and provides
measured values issued as electrical signals for following systems.
Unless this product has not been specifically marked it may not be used in
hazardous areas.
Set-up
Installation, mounting and adjustment of this product may only be executed
by skilled employees.
Installation
Only mounting devices and accessories specifically provided for this product
may be used for installation.
Unused outputs may not be connected. Unused strands of hard-wired
sensors must be isolated. Do not exceed the maximum permissible bending
radius of the cable. Before connecting the product electrically the system
must be powered down.
Where screened cables are mandatory, they have to be used in order to
assure EMI protection. When assembling connectors and screened cables
at customer site the screen of the cable must be linked to the connector
housing via a large contact area.
Manual SCATEC-2
Version 2011-05
2
www.baumer.com
Baumer Electric AG
Frauenfeld, Switzerland

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Summary of Contents for Baumer SCATEC-2 FLDK 110 Series

  • Page 1 Where screened cables are mandatory, they have to be used in order to assure EMI protection. When assembling connectors and screened cables at customer site the screen of the cable must be linked to the connector housing via a large contact area. Manual SCATEC-2 Baumer Electric AG Version 2011-05 www.baumer.com Frauenfeld, Switzerland...
  • Page 2: Table Of Contents

    10. Specifications 11. Accessories 12. Maintenance 13. Troubleshooting 14. Varying data for customized FLDK 110x10/xxxxxx Manual SCATEC-2 Baumer Electric AG Version 2011-05 www.baumer.com Frauenfeld, Switzerland Safety information and Certifications The laser diode installed in the SCATEC-2 emits visible red light.
  • Page 3: Introduction

    • counting rate up to 600,000 copies per hour • with interface for remote control and data analysis Manual SCATEC-2 Baumer Electric AG Version 2011-05 www.baumer.com Frauenfeld, Switzerland Principle of operation Described simply, the SCATEC-2 consists of a laser light source and two photodetectors. The beam is aimed diagonally at the objects to be detected.
  • Page 4: Part Identification

    Sensor plug DIP-switches Lower edge of sensor Connector : .../S42 .../S14 O-ring DIP-switches Manual SCATEC-2 Baumer Electric AG Version 2011-05 www.baumer.com Frauenfeld, Switzerland Terms and definitions For reference, the terms defined in this section are used throughout the manual. Running direction...
  • Page 5 Dead time pulse. False pulse Output pulse generated by an edge which should not be counted. Manual SCATEC-2 Baumer Electric AG Version 2011-05 www.baumer.com Frauenfeld, Switzerland Signal sequence The yellow edge indicator LED lights as long as an edge is located in the beam. The output pulse is issued at the end of the edge.
  • Page 6 FLDK 110x1003/Sxx d = 0 – 120 mm FLDK 110x1005/Sxx FLDK 110x1006/Sxx If mountings or other components are close to this zone for any reason, you should consult a technician from Baumer Electric Manual SCATEC-2 Baumer Electric AG Version 2011-05 www.baumer.com...
  • Page 7 • the yellow edge indicator LED lights as long as an edge is located in the beam • the front windows are clean Manual SCATEC-2 Baumer Electric AG Version 2011-05 www.baumer.com Frauenfeld, Switzerland Adjustments With the SCATEC-2, the following parameters and operating modes can be adjusted: •...
  • Page 8 Sensitivity maximum Factory settings Manual SCATEC-2 Baumer Electric AG Version 2011-05 www.baumer.com Frauenfeld, Switzerland Instructions for use Output pulse length and maximum counting rate On the one hand, the duration of an output pulse must be long enough so that the customer’s control system can process it.
  • Page 9 If suddenly the Scatec starts to miss copies while the production rate is run up, the reason very often is too short an output pulse length for the actual production rate in combination with fluctuations of the interval between copies. Manual SCATEC-2 Baumer Electric AG Version 2011-05 www.baumer.com Frauenfeld, Switzerland...
  • Page 10 The following diagram shows a comparison of the pulse sequences for active and inactive false pulse suppression with an identical lap stream. Manual SCATEC-2 Baumer Electric AG Version 2011-05 www.baumer.com Frauenfeld, Switzerland Sensitivity Because the Scatec cannot discern between a front edge (which the customer wishes to detect) and a spot on the object similar to an edge (e.g.
  • Page 11 Due to the fundamental principle of edge detection employed by the SCATEC-2, the field of application for the sensor is not restricted to the paper processing industry. For applications concerning high-gloss surfaces (e.g. sheet metals), it is advisable to consult a technician from Baumer Electric AG on the application.
  • Page 12: Fldk110X10/Xxxxxx

    Output pulse length FLDK...1003/…and ...1005/… 5, 10, 15, 20 ms selected by DIP switch FLDK...1006/… 5, 10 ms selected by DIP switch Manual SCATEC-2 Baumer Electric AG Version 2011-05 www.baumer.com Frauenfeld, Switzerland 10.3 Pin assignment FLDK.../S14 M12-connector, 5-pole...
  • Page 13 10.4 Output connection 10.4.1 Push-pull output (FLDK 110G...) Manual SCATEC-2 Baumer Electric AG Version 2011-05 www.baumer.com Frauenfeld, Switzerland 10.4.2 Opto-isolated output (FLDK 110C...) " & ' & % & % & / , 0 ' & ($ Manual SCATEC-2 Baumer Electric AG Version 2011-05 www.baumer.com...
  • Page 14 40 mm beneath sensor FLDK110x1005/Sxx 100 mm beneath sensor FLDK110x1006/Sxx Optical receiver equipped with NIR suppression filter and daylight suppression filter Manual SCATEC-2 Baumer Electric AG Version 2011-05 www.baumer.com Frauenfeld, Switzerland 10.6 Application data Measuring range FLDK110x1003/Sxx 0 to 60 mm beneath sensor...
  • Page 15: Accessories

    An edge with thickness k (*) at distance d can be detected when in the graphics k is above the curve at the corresponding distance d . (*) Test object: cleanly cut white paper or cardboard Manual SCATEC-2 Baumer Electric AG Version 2011-05 www.baumer.com Frauenfeld, Switzerland...
  • Page 16: Maintenance

    The search for fault causes can be substantially shortened if the following issues are clarified before you make contact with a technician from Baumer Electric AG: What is the part number and P-code of the sensor (see white area on the sensor label)? Give exact description of the problem.
  • Page 17 Scatec-10 and –15 can be synchronized. Manual SCATEC-2 Baumer Electric AG Version 2011-05 www.baumer.com Frauenfeld, Switzerland 14 Varying data for customized FLDK 110x10/xxxxxx...
  • Page 18: Baumer Electric Ag

    US-Southington , CT 06489 Phone +1 (1)905 335-8444 Phone +44 (0)1793 783 839 Phone +1 (1)860 621-2121 China India Singapore Baumer (China) Co., Ltd. Baumer India Private Limited Baumer (Singapore) Pte. Ltd. CN-201612 Shanghai IN-411038 Pune SG-339412 Singapore Phone +86 (0)21 6768 7095...

This manual is also suitable for:

Scatec-2 fldk 110g1003/s14Scatec-2 fldk 110g1003/s42Scatec-2 fldk 110c1003/s42Scatec-2 fldk 110g1005/s14Scatec-2 fldk 110g1005/s42Scatec-2 fldk 110g1006/s14

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