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Summary of Contents for Baumer OX100
- Page 1 Operating Manual OX100 EN-US Smart Profile sensors...
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Page 2: Table Of Contents
General instructions for electric installation ..................27 Pin assignment ........................... 28 Connecting the sensor to electricity....................28 7 Commissioning............................29 Connecting the sensor to the PC......................29 7.1.1 Tracking the sensor's IP address..................29 Wiring the sensor..........................30 Operating Manual OX100 | V2... - Page 3 10.1 Cleaning the sensor..........................65 11 Troubleshooting ............................66 11.1 Resetting the sensor to the factory settings..................66 11.2 Return and repair..........................66 11.3 Accessories ............................66 12 Technical data.............................. 67 12.1 Dimensional drawing .......................... 67 V2 | OX100 Operating Manual...
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Page 4: About This Document
In addition, the local occupational health and safety regulations and general safety regulations apply. The illustrations in this manual are examples only. Deviations are at the discretion of Baumer at all times. Warnings in this manual Warnings draw attention to potential personal injury or material damage. -
Page 5: Liability Limitation
In addition, you can find the following information, among other things, in digital format at www.baumer.com: Operating manual Data sheet 3D CAD drawing Quickstart Dimensional drawing Connection diagram & pin assignment IODD file Certificates (EU conformity declaration, etc.) V2 | OX100 Operating Manual... -
Page 6: Name Plate
About this document Baumer Name plate Ill. 1: Name plate on the sensor Type code, MAC address, serial num- Item number, production date Pin pictogram Pin assignment Labels QR code (Baumer website) Operating Manual OX100 | V2... -
Page 7: Safety
Used electrical and electronic devices may not be disposed of in household waste. The product contains valuable raw materials that can be recycled. There- fore dispose of this product at the appropriate collection point. For additional in- formation visit www.baumer.com. V2 | OX100 Operating Manual... -
Page 8: Laser
Safety Baumer Laser CLASS 1 LASER PRODUCT IEC 60825-1/2014 Complies with 21 CFR 1040.10 and 1040.11 except for conformance with IEC 60825-1 Ed. 3., as described in Laser Notice No. 56, dated May 8, 2019 Operating Manual OX100 | V2... -
Page 9: Description
Baumer Description Description Sensor 3.1.1 Structure Ill. 2: Structure Electrical connection 12-pin M12, A-en- USB-C connection with blind plug coding, male Sensor LEDs Front panel Mounting holes V2 | OX100 Operating Manual... -
Page 10: Functionality
Varied measurement functions, such as edge, width, gap. Correlation of the measured values, e.g. to calculate the difference between to edges. Position tracking of evaluation windows. Operating Manual OX100 | V2... -
Page 11: Ill. 5 Measurement Rate Limited By Exposure Time
Exposure & read out Depending on: - Exposure time - Field of view Calculation Measurement repeat time Depending on the measurement tool Measured value output Response time Time Ill. 5: Measurement rate limited by exposure time V2 | OX100 Operating Manual... -
Page 12: Reference Surfaces
Reference level 2; is in a right angle po- to the side surface at a right angle to sition towards the laser beam the laser beam Reference surface 3; extends parallel to the laser beam Operating Manual OX100 | V2... -
Page 13: Measurement Field Of The Sensor
Zero point in the height mode Measuring range Blind region End of the measuring range Start of the measuring range Left; area with negative X values Field of view width Right; area with positive X values V2 | OX100 Operating Manual... -
Page 14: Ill. 9 Transmission And Receiving Axis
Objects that should not be measured should be kept away from this area as they can interfere with the measurement and lead to incorrect mea- sured values. Ill. 9: Transmission and receiving axis Operating Manual OX100 | V2... -
Page 15: Operating And Display Elements
For doing so, the sensor integrates a web server. Web interface access is via web browser. For a detailed description of the web interface, the individual elements of the user interface and all required operating processes, see description web interface [} 33]. Ill. 10: Web interface – Overview V2 | OX100 Operating Manual... -
Page 16: Sensor Leds
USB connection active. Data packets are being received via USB. Yellow Modbus package received. Special modes: OUT 1, OUT 2, Yellow, All LEDs flash twice, then a ALARM, red, longer pause. Indicates a sensor POWER LINK violet error. Operating Manual OX100 | V2... -
Page 17: Interfaces And Protocols
Modbus RTU and IO-Link. For the precise range of interfaces and protocols, please see the data sheet that is available for download at www.baumer.com/OX100. V2 | OX100 Operating Manual... -
Page 18: Modbus Rtu
(Little Endian). In general, all registers enable write and read. Reading a register with write access only will re- ply 0xFFFF. Operating Manual OX100 | V2... - Page 19 Device info Read Exit active parametrisation (49 Regis- mode by writing a random ter) value. String[9] 0 ... 3 Product ID 4 High byte String[65] 4 Low byte Sensor type 5 ... 36 String[20] 37 ... 46 Serial number String[2] 47 ... 48 Padding V2 | OX100 Operating Manual...
- Page 20 High 2 Bytes Measured Float32 Measured value parametrised in ad- value 5 vance on the web interface. Low 2 Bytes High 2 Bytes Measured Float32 Measured value parametrised in ad- value 6 vance on the web interface. Low 2 Bytes Operating Manual OX100 | V2...
- Page 21 Bit 1 Time is synchronised with NTP server. Bit 2 Valid values (measured values allow for interpretation). Bit 3 Alarm is active. Quality UInt8 Quality information on the current mea- sured values. Weak signal. No signal. V2 | OX100 Operating Manual...
- Page 22 Low 2 Bytes High 2 Bytes UInt16 reserved Divide the received measured value by 100 to obtain the result in the physical measuring unit. Divide the received measuring rate by 10 to obtain the measuring rate in Hz. Operating Manual OX100 | V2...
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Page 23: Io-Link
▪ Information whether the time has been synchronised. Acyclic data: The measured values 1 to 7 parameterized via the web interface, the sen- sor's measurement rate and all other available information (see IODD file) are transferred as acyclic data. V2 | OX100 Operating Manual... -
Page 24: External Triggering
The recorded measured value is maintained at all outputs. For the specifi- cation of input IN 1 (sync in), please see the data sheet that is available for download at www.baumer.com/OX100. The delay between the detection of a trigger and the start of a mea- surement is < 25 µs. -
Page 25: Transport And Storage
Keep away from the sun. Avoid mechanical agitation. Storage temperature: -10 ... +60 °C. Ambient humidity:. 20 ... 85 % When storing for longer than 3 months, regularly check the general state of all parts and the packaging. V2 | OX100 Operating Manual... -
Page 26: Installation
M12 connector. Mounting the sensor Condition: ð Screws M4×40 (2). ð Matching washers (preferably toothed to penetrate the anodized layer of the sensor hous- ing). Instruction: w Screw the sensor in place. Torque: max. 1.2 Nm. Operating Manual OX100 | V2... -
Page 27: Electrical Installation
▪ Cable connection present at the process interface (12-pin M12 connector). ▪ The USB port must be sealed (black cap) during operation. When putting on the black cap, make sure it is free from soiling (dust or liquids). V2 | OX100 Operating Manual... -
Page 28: Pin Assignment
Use a power unit for sensor supply. The USB interface is intended for data transfer only. Power supply is always via the 12-pin M12 connector. Instruction: a) Ensure that the system is disconnected from power. b) Connect the sensor according to the pin assignment. Operating Manual OX100 | V2... -
Page 29: Commissioning
The device opens the web interface. Option 2: IP address query via ping command a) In Windows, select Start | Search. b) In the search bar, enter the value cmd. ü The Prompt window opens. V2 | OX100 Operating Manual... -
Page 30: Wiring The Sensor
Wiring the sensor Observe the general rules for wiring. The maximum cable length is 20 m. Use shielded cables for data transfer. In cable assembly ensure the cable shield being properly connected to the connector hous- ing. Operating Manual OX100 | V2... -
Page 31: Set Up Rs485 Interface With Modbus Rtu
2 byte Modbus register, the parameter is divided among several Modbus registers. The less sig- nificant bits are located at the smaller address and the more significant bits at the larger ad- dress (Little Endian). V2 | OX100 Operating Manual... -
Page 32: Io-Link Setup
OUT 1 / IO-Link C/Q RS485 / TX/RX+ OUT 2 IN 1 (sync in) 10 RS485 / TX/RX- 11 Power / IO-Link L+ 12 GND /IO-Link L- For more information about the IO-Link interface, see IO-Link [} 23]. Operating Manual OX100 | V2... -
Page 33: Web Interface Description
"sees", so you can use this information to precisely adjust the sensor to the given conditions. Description of the user interface Ill. 11: Web interface – user interface Header area Menu bar Parametrisation area Footer area Visualisation area Measurement Results window V2 | OX100 Operating Manual... -
Page 34: Header
Message that a change has not been stored yet. Button for requesting support via e-mail. Display of sensor type and serial number. Link to the Baumer website. Selection of the language of the user interface. Operating Manual OX100 | V2... -
Page 35: Menu Bar
When importing, you can select whether these are imported. Device Configuration Setting the interface-specific properties (Ethernet configura- tion, active process interfaces). Condition Monitoring Display of diagnostic data, such as operating time, tempera- ture and operating voltage. V2 | OX100 Operating Manual... -
Page 36: Window Measurement Results
In the parametrisation area, depending on the selected menu item within the Parametrization mode, you can set various parameters (see Mode Global Parametrization [} 38], Mode Mea- surement Tools Parametrization [} 54], Mode Outputs Parametrization [} 58] Mode Save Parameter-Setups [} 62]). Operating Manual OX100 | V2... -
Page 37: Web Interface Operation
Yellow: switching output is active Grey: switching output is inactive Time [mm:ss] Setting the time period in which the measured values are dis- played (can be freely selected). The set time period applies to all defined measured values. V2 | OX100 Operating Manual... -
Page 38: Saving Measured Data As A Csv File
Changing the view [} 39]): ▪ Result over Time & Profile ▪ Profile & Camera Picture ▪ Intensity & Camera Picture ▪ Profile & Intensity ▪ Profile Show Tool values Visualisation of all set measured values. Operating Manual OX100 | V2... -
Page 39: Changing The View
In the visualisation area click the button II Pause. ü The currently displayed measured data are frozen. b) Click the diskette symbol in the visualisation area to the right of the profile graph. c) The file is saved in the .csv format. V2 | OX100 Operating Manual... -
Page 40: Ill. 15 Web Interface - Parametrisation Mode - Profile & Camera Picture View
The lower button can be used to show an overlay indicating a cut along a select camera col- umn. The overlay indicates the intensity of the column. The active column can be freely se- lected by the grey slider underneath the camera image. Operating Manual OX100 | V2... -
Page 41: Ill. 16 Web Interface - Parametrisation Mode - Intensity & Camera Picture View
In the visualisation area click the button II Pause. ü The currently displayed measured data are frozen. b) Click the diskette symbol in the visualisation area to the right of the camera image. c) The file is saved in the .png format. V2 | OX100 Operating Manual... -
Page 42: Ill. 17 Web Interface - Parametrisation Mode - Profile & Intensity View
Result over Time & Profile view. The bottom diagram shows the summarised pixel values along a column. This diagram corre- sponds to the top diagram in the Intensity & Camera Picture view. Operating Manual OX100 | V2... -
Page 43: Adjusting The Internal Resolution
X axis that should be read out by the camera of the sensor. d) In the drop-down list next to Binning in z, select whether points along the Z axis should be read out by the camera as a summary and as a combined point. V2 | OX100 Operating Manual... -
Page 44: Optimising The Exposure Time
Select mode Parametrization | Global Parametrization in the menu. b) In the Global Parameters window, proceed to Data Acquisition | Laser Power Selection. c) In the drop-down list next to Laser Power Level, select the desired level of the laser power. Operating Manual OX100 | V2... -
Page 45: Calculating The Surface Profile
With profile smoothing, profile points are averaged with the respective adjacent profile points. This can reduce spatial noise, which can be caused, for example, by the structure of the surface or by speckle patterns. You can set the profile smoothing within the Profile Computation area via Filter. V2 | OX100 Operating Manual... -
Page 46: Trigger Mode Setting
As soon as the IN 1 (sync in) input is set to high, all output functions are frozen in their last state until the next measurement. For the specification of input IN 1 (sync in), please see the data sheet that is available for download at www.baumer.com/OX100. INFO Mode Single Shot requires the sensor being connected to an external trigger signal during the measuring operation. -
Page 47: Aligning The Sensor (Height And Distance Mode)
). The positive direction of the Z axis is pointing to the sensor. Distance: In distance mode (sensor space), the zero point of the Z-axis is at the front of the sensor ).The positive direction of the Z-axis is pointing away from the sensor. V2 | OX100 Operating Manual... -
Page 48: Mounting Assistant
Mounting Assistant INFO Baumer recommends mounting the sensor at a right angle towards the reference surface of the object to be measured. The Mounting Assistant function of the web interface will support you in doing so. If 90° mounting is not possible, the Flex Mount function will compensate mounting angles up to ±30°. -
Page 49: Flex Mount: Compensating Mounting Angles
(50 % relative to the field of view width) and must not exceed a maximum roughness. Manual input and compensation are always possible. This function is recommended if the sen- sor is not aligned normally to the reference surface, e.g., oriented to the base area of the mea- surement object. V2 | OX100 Operating Manual... -
Page 50: Ill. 21 Inclination Angle And Distance To The Reference Surface With Angled Installation
The axes are no longer referred to as X and Z axes, but as K and M axes. The denomina- tion does not change on the web interface. ü The measurement field is reset to the maximum measurement field. Operating Manual OX100 | V2... -
Page 51: Ill. 22 Minimum Length Of The The Reference Surface L
As long as being within the sensor's measurement field, the thickness of the auxil- iary plate can be selected at will. In the next step, the thickness may be deducted via the web interface. Ill. 22: Minimum length of the the reference surface L R, min V2 | OX100 Operating Manual... -
Page 52: Flex Mount: Moving The Reference Surface
If the reference surface should not be moved, the value in the Reference field must be 0 mm. As soon as the Flex Mount function is activated, the current measurement field is reset to the maximum measurement field. Operating Manual OX100 | V2... -
Page 53: Resetting Flex Mount
The Region of Interest Limits function in the Measurement Tools Parametrization mode is available for masking disruptive reflexes or undesired objects. You can set individual evaluation range limits for each stored measurement tool. V2 | OX100 Operating Manual... -
Page 54: Mode Measurement Tools Parametrization
Blind regions (shown in grey on the web interface) are the regions outside the ROI. Profile points and measured values inside the blind region are ignored in the evaluation. You can freely select the blind regions (on the web interface with the help of the sliders or the input fields). Operating Manual OX100 | V2... -
Page 55: Setting The Position Tracking (Roi Tracking)
In the Measurement Tools window, go to the desired measurement tool and select Couple ROI to. e) Open the Select Tracking Source drop-down list and select the desired coupling source (as defined in step b). V2 | OX100 Operating Manual... -
Page 56: Setting The Background Tracking
In the Measurement Tools window, go to the desired measurement tool and select Couple Background to. e) Open the Select Tracking Source drop-down list and select the desired coupling source (as defined in step b). Operating Manual OX100 | V2... -
Page 57: Temporal Filter Setting
Select mode Parametrization | Measurement Tools Parametrization in the menu. b) In the Measurement Tools window, go to the desired measurement tool and select Invalid Value Handling. c) Enter the desired holding time for the invalid measured value. V2 | OX100 Operating Manual... -
Page 58: Mode Outputs Parametrization
With Polarity, you can determine how the switching outputs behave depending on the output level. On the web interface the region where the switching outputs are set to high is shown in grey. – – Active low Active high – – Operating Manual OX100 | V2... - Page 59 Processing of the point cloud is easier for most algorithms if the profile points are uniformly distributed along the X axis. Here, you can select how the profile points are output: ▪ Raw (not equidistant) ▪ Interpolated (equidistant) V2 | OX100 Operating Manual...
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Page 60: Setting The Hysteresis
The hysteresis is situated outside the switching points (window mode) or points towards larger measured values (point mode). With a positive hysteresis, the minimum distance of the switch- ing points is 0. Ill. 28: Positive hysteresis Operating Manual OX100 | V2... -
Page 61: Ill. 29 Behaviour Of The Switching Output In Point Mode (Positive Hysteresis)
Ill. 30: Behaviour of the switching output in point mode (negative hysteresis) Behaviour of the switching output in window mode Hysteresis Switching point P1 Window Switching point P2 Hysteresis High Active high level Level Ill. 31: Behaviour of the switching output in window mode (positive hysteresis) V2 | OX100 Operating Manual... -
Page 62: Mode Save Parameter-Setups
They are referenced via the process in- terfaces through use of a unique number, which can also be displayed in the Web interface. Ill. 33: Web interface – Save parameter setup mode Operating Manual OX100 | V2... -
Page 63: Mode Device Configuration
Note: The daylight savings time function is not supported! − NTP Activation/deactivation of the NTP synchronisation: When NTP is activated, the sensor synchronises its internal clock with a defined time server of the network. − Time Server Input Time Server of the network. V2 | OX100 Operating Manual... - Page 64 − Security Activation/deactivation of Password Protection. − Factory Reset Resetting the sensor to factory settings. − Settings Reset Resetting the sensor settings. The IP address is not reset in this process. Operating Manual OX100 | V2...
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Page 65: Preventive Maintenance
Never use a high-pressure cleaner for cleaning. d) Do not scrape off soiling with sharp-edged items. e) Only use lens cleaning cloths for the front pane of the sensor. Interior cleaning No interior cleaning of the sensor is required. V2 | OX100 Operating Manual... -
Page 66: Troubleshooting
ü The sensor is now reset to the factory settings. 11.2 Return and repair In case of complaints, please contact the relevant sales company. 11.3 Accessories You can find accessories at the website at: https://www.baumer.com Operating Manual OX100 | V2... -
Page 67: Technical Data
Baumer Technical data Technical data The technical data for your sensor can be found in the data sheet available for download at www.baumer.com/OX200. 12.1 Dimensional drawing LASER SW10 M12 x 1 Ill. 35: Dimensional drawing V2 | OX100 Operating Manual... - Page 68 Behaviour of the switching output in window mode (negative hysteresis).......... 62 Ill. 33 Web interface – Save parameter setup mode ..................62 Ill. 34 Web interface – Device Configuration mode ..................63 Ill. 35 Dimensional drawing .......................... 67 Operating Manual OX100 | V2...
- Page 72 www.baumer.com/worldwide...