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3.5 Lubrication activities
3.5.1 Cleaning activities
3.5.1.1 Flushing a contaminated gearbox
Different types of oil
As the Shell Tivela S 150 is not compatible with mineral oil, contamination with
other types of oils used in the gearboxes is not accepted. Equipment used in
handling of Tivela S 150 must be carefully cleaned.
This section details how to flush the primary gears of axis 4 and 5, and the gearbox
of axis 6 in case of contamination with other type of oil.
Required equipment
Equipment
Lubricating oil
Oil collecting vessel
Syringe + plastic hose
Standard toolkit
Service program
Create a program with motions on axis 3, 4, 5 and 6. There is no need to remove
the tool and equipment installed on the robot if the Service program can be created
and is possible to run.
Recommended motion
Draining the gearbox properly
The contaminated gearbox must be drained properly before and during the flushing
procedure:
3HAC022033-001 Revision: M
Art. no.
3HAC032140-001
-
-
3HAC15571-1
•
axis 3: ± 15 degrees
•
axis 4-6: maximum working range with regard to the installation (limitation:
axis 4 and 5: ± 90 degrees, axis 6: ± 180 degrees).
•
Axis 4 gearbox: open both oil plugs (filling and draining) and run axis 3 in
different directions. Draw out the last volume (approx. 40 –60 ml) by using
a syringe with a prepared hose end.
•
Axis 5 gearbox: open both oil plugs (filling and draining) and run axis 4 back
and forward until the oil draining has stopped.
•
Axis 6 gearbox: open both oil plugs (filling and draining) and run axis 5 and
6 in different directions until the oil draining has stopped.
© Copyright 2007-2013 ABB. All rights reserved.
3 Maintenance
3.5.1.1 Flushing a contaminated gearbox
Note
Kyodo Yushi TMO 150
Amount: 700 ml for each gearbox and flush.
Three flushes required.
D
=4 mm, L= 400 mm.
inside
Content is defined in section
on page
411.
Continues on next page
Standard tools
219
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