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2.5.5
Manually releasing the brakes, external brake release unit ..............................
2.5.6
Lifting the base plate ...............................................................................
2.5.7
Securing the base plate ............................................................................
2.5.8
Orienting and securing the robot ................................................................
2.5.9
Fitting equipment on robot .......................................................................
2.5.10 Installation of base spacers (option) ...........................................................
2.5.11 Extended working range, axis 1 (option 561-1) .............................................
2.5.12 Installation of cooling fan for motors, axes 1-3 (option) ...................................
2.5.13 Installation of Foundry Plus Cable guard (option no. 908-1) .............................
2.5.14 Loads ....................................................................................................
2.5.15 Installation of signal lamp (option) ..............................................................
2.6
Restricting the working range ..............................................................................
2.6.1
Introduction ............................................................................................
2.6.2
Mechanically restricting the working range of axis 1 ......................................
2.6.3
Mechanically restricting the working range of axis 2 ......................................
2.6.4
Mechanically restricting the working range of axis 3 ......................................
2.6.5
Installation of position switches (option) ......................................................
2.7
Electrical connections ........................................................................................
2.7.1
Robot cabling and connection points ..........................................................
3
3.1
Introduction ......................................................................................................
3.2
Maintenance schedule and expected life ...............................................................
3.2.1
Specification of maintenance intervals ........................................................
3.2.2
Maintenance schedule .............................................................................
3.2.3
Expected component life .........................................................................
3.3
Inspection activities ..........................................................................................
3.3.1
Inspection, oil level gearbox axis 1 .............................................................
3.3.2
Inspection, oil level gearbox axis 2 .............................................................
3.3.3
Inspection, oil level gearbox axis 3 .............................................................
3.3.4
Inspection, oil level gearbox axis 4 .............................................................
3.3.5
Inspection, oil level, gearbox axis 5 ............................................................
3.3.6
Inspection, oil level gearbox axis 6 .............................................................
3.3.7
Inspection, balancing device .....................................................................
3.3.8
Inspection, cable harness .........................................................................
3.3.9
Inspecting, mechanical stop pin, axis 1 .......................................................
3.3.10 Inspection, mechanical stop, axes 1, 2 and 3 ...............................................
3.3.11 Inspection, damper axes 2-5 ......................................................................
3.3.12 Inspection, position switch axes 1, 2 and 3 ...................................................
3.3.13 Inspection, information labels ....................................................................
3.3.14 Inspection, UL-lamp .................................................................................
3.4
Changing/replacement activities ..........................................................................
3.4.1
Type of lubrication in gearboxes ................................................................
3.4.2
Oil change, gearbox axis 1 ........................................................................
3.4.3
Changing oil, axis-2 gearbox ....................................................................
3.4.4
Changing oil, axis-3 gearbox ....................................................................
3.4.5
Oil change, gearbox, axis 4 .......................................................................
3.4.6
Oil change, gearbox, axis 5 .......................................................................
3.4.7
Oil change, gearbox axis 6 ........................................................................
3.4.8
Replacing the SMB battery ........................................................................
3.5
Lubrication activities .........................................................................................
3.5.1
Cleaning activities ..................................................................................
3.5.1.1 Flushing a contaminated gearbox ...................................................
3.5.1.2 Cleaning, robot ...........................................................................
3.5.2
Lubrication of spherical roller bearing, balancing device .................................
3.6
Service Information System, M2000 ......................................................................
3.6.1
Using the SIS system ...............................................................................
3.6.2
Description of Service Information System (SIS) ...........................................
3.6.3
SIS system parameters ............................................................................
6
© Copyright 2007-2013 ABB. All rights reserved.
3HAC022033-001 Revision: M
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