ABB IRB 7600 - 500/2.55 Product Manual page 149

Maintenance
activity
Changing
Changing
Changing
Changing
Overhaul
Replacement
Replacement
Lubrication
i
ii
iii The battery low alert (38213 Battery charge low) is displayed when the battery needs to be replaced.
iv The battery low alert (38213 Battery charge low) is displayed when remaining backup capacity
v
3HAC022033-001 Revision: M
Equipment
Axis 5 primary
gearbox, oil
Axis 5 secondary
gearbox, oil
Axis 5 secondary
gearbox, oil
Axis 6 gear oil
Robot
Battery pack,
measurement sys-
tem of type
RMU101 or
RMU102 (3-pole
battery contact)
Battery pack,
measurement sys-
tem with 2-pole
battery contact, e.g.
DSQC633A
Balancing device
bearings
Replace when damage or cracks is detected or life limit is approaching that specified in section
Expected component life on page
DTC = Duty Time Counter. Shows the operational time of the robot.
The recommendation to avoid an unsynchronized robot is to keep the power to the controller turned
on until the battery is to be replaced.
See the replacement instruction for more details.
(robot powered off) is less than 2 months. The typical lifetime of a new battery is 36 months if the
robot is powered off 2 days/week or 18 months if the robot is powered off 16 h/day. The lifetime
can be extended with a battery shutdown service routine. See Operating manual - IRC5 with
FlexPendant for instructions.
Always lubricate the front eye bearing after refitting the shaft of the balancing device.
© Copyright 2007-2013 ABB. All rights reserved.
3.2.2 Maintenance schedule
Interval Detailed in section
First change when Do not mix with other oils!
ii
DTC reads:
6,000 hours
Second change
ii
when DTC reads:
24,000 hours
Following changes:
Every 24,000 hours
Every:
• 12,000 hours
First change when Do not mix with other oils!
ii
DTC reads:
6,000 hours
Second change
ii
when DTC reads:
24,000 hours
Following changes:
Every 24,000 hours
First change when Do not mix with other oils!
ii
DTC reads:
6,000 hours
Second change
ii
when DTC reads:
24,000 hours
Following changes:
Every 24,000 hours
Every:
40,000 hours
36 months or battery
iii
low alert
iv
Battery low alert
Every:
v
12,000 hours
151.
3 Maintenance
Continued
• Oil change, gearbox, ax-
is 5 on page 208
• Oil change, gearbox, ax-
is 5 on page 208
• Oil change, gearbox, ax-
is 5 on page 208
• Oil change, gearbox axis
6 on page 211
• Expected component life
on page 151
• Replacing the SMB bat-
tery on page 214
• Replacing the SMB bat-
tery on page 214
Continues on next page
149