Table Of Contents - ABB IRB 7600 - 500/2.55 Product Manual

Table of contents

Overview of this manual ...................................................................................................................
Product documentation, M2000/M2000A ........................................................................................
Product documentation, M2004 .......................................................................................................
How to read the product manual ......................................................................................................
1 Safety
1.1 Introduction to safety information .........................................................................
1.2 General safety information ..................................................................................
1.2.1 Introduction to general safety information ....................................................
1.2.2 Safety in the manipulator system ...............................................................
1.2.3 Safety risks ............................................................................................
1.2.3.1 Safety risks during installation and service work on manipulators .........
1.2.3.2 CAUTION - Hot parts may cause burns! ...........................................
1.2.3.3 Safety risks related to tools/work pieces ..........................................
1.2.3.4 Safety risks related to pneumatic/hydraulic systems ..........................
1.2.3.5 Safety risks during operational disturbances .....................................
1.2.3.6 Risks associated with live electric parts ...........................................
1.2.4 Safety actions .........................................................................................
1.2.4.1 Safety fence dimensions ...............................................................
1.2.4.2 Fire extinguishing ........................................................................
1.2.4.3 Emergency release of the manipulator's arm ....................................
1.2.4.4 Brake testing ..............................................................................
1.2.4.5 Risk of disabling function "Reduced speed 250 mm/s" ........................
1.2.4.6 Safe use of the FlexPendant ..........................................................
1.2.4.7 Work inside the manipulator's working range ...................................
1.2.4.8 Signal lamp (optional) ...................................................................
1.2.5 Safety stops ...........................................................................................
1.2.5.1 What is an emergency stop? ..........................................................
1.3 Safety related instructions ..................................................................................
1.3.1 Safety signals in the manual ......................................................................
1.3.2 Safety symbols on manipulator labels .........................................................
1.3.3 DANGER - Moving manipulators are potentially lethal! ...................................
1.3.4 DANGER - First test run may cause injury or damage! ...................................
1.3.5 WARNING - The brake release buttons may be jammed after service work ........
1.3.6 DANGER - Make sure that the main power has been switched off! ....................
1.3.7 WARNING - The unit is sensitive to ESD! .....................................................
1.3.8 WARNING - Safety risks during handling of batteries .....................................
1.3.9 WARNING - Safety risks during work with gearbox lubricants (oil or grease) ......
2 Installation and commissioning
2.1 Introduction ......................................................................................................
2.2 Robot transportation precautions .........................................................................
2.3 Securing the robot ............................................................................................
2.4 Unpacking .......................................................................................................
2.4.1 Pre-installation procedure .........................................................................
2.4.2 Working range, IRB 7600 - 150/3.5 ..............................................................
2.4.3 Working range, IRB 7600 - 340/2.8 ..............................................................
2.4.4 Working range, IRB 7600 - 400/2.55, IRB 7600 - 500/2.55 ................................
2.4.5 Working range, IRB 7600 - 500/2.3 ..............................................................
2.4.6 Risk of tipping/stability .............................................................................
2.5 On-site installation ............................................................................................
2.5.1 Lifting robot with fork lift ...........................................................................
2.5.2 Lifting robot with lifting slings ....................................................................
2.5.3 Lifting robot with roundslings ....................................................................
2.5.4 Manually releasing the brakes ...................................................................
3HAC022033-001 Revision: M
© Copyright 2007-2013 ABB. All rights reserved.
Table of contents
9
15
16
18
19
19
20
20
21
22
22
25
26
27
28
29
31
31
32
33
34
35
36
37
38
39
39
41
41
43
48
49
50
51
52
53
54
57
57
58
63
65
65
68
69
70
71
72
73
73
81
83
85
5