Table Of Contents - Cagiva 900 ie Workshop Manual

Table of Contents

Useful Suggestions6
General Instructions For Repair Work6
Summary10
General Information13
Table Of Contents13
Motore16
Candele17
Raffreddamento18
Freni18
Sospensioni18
Ruote18
Prestarioni19
Engine Data20
Valve Timing20
Fuel System - Ignition System20
The Desmodromic Valve Gear System20
Lubrication21
Injection System Diagram21
Spark Plugs21
Feeding System21
Cooling22
Transmission22
Brakes/Suspensions22
Wheels/Tyres/Electric System22
Frame22
Fuses23
Overall Dimensions23
Performance Data23
Weights23
Refuelings23
Mage24
Bougies25
Systeme Alirnentation25
Refroidissement26
Chassis26
Suspensions26
Roues26
Pneus26
Systeme Electrique26
Performances27
Dimensions27
Motor28
Ventilsteuerung28
Versorgung-Zündung28
Zündkerzen29
Schmierung29
Kühlung30
Rahmen30
Räder30
Reifen30
Elektroanlage30
Sicherungen31
Dimensionen31
Betriebsstoffe31
Alimentacion~Encendido32
Transmision34
Frenos34
Chasis34
Fusibles35
Aprovisionamientos35
Routine Maintenance37
Electronic Injection-Ignition System41
Electronic Injection-Ignition Equipment44
Fuel Circuit44
Fuel Electric Pump45
Pressure Regulator47
Air Circuit48
Absolute Pressure Sensor48
Air Temperature And Oil Temperature Sensor49
Iaw Electronic Control Unit50
Coil And Power Module51
Throttle Position Potentiometer51
Engine And Cam Pick Ups52
Operation Phases52
Operation During Acceleration/Deceleration53
Instructions For The Use Of The Diagnostic Instrument61
Check Lamp Signals Meaning67
Settings And Adjustments71
Check Of The Engine Oil Level74
Motor Oil And Filter Cartridge Replacement75
Valve Clearance Control And Adjustment76
Timing Belts Tension Control77
Idling Adjustment78
Starter And Throttle Control Cable Adjustment79
Clutch And Front Brake Control Lever Adjustment80
Rear Brake Pedal Position Adjustment81
Chain Adjustment83
Adjustment Of The Steering Bearing Clearance84
Rear Shock-Absorber Adjustment85
General Operations89
Seat And Side Panels Removal92
Fairing Removal93
Guard Disassembly94
Tank And Carburetor System Removal94
Exhaust System Removal96
Removal Of The Rear Frame98
Air Filter Box And Oil Vapor Separator Removal99
Throttle Body Removal100
Rear Brake Pump And Clutch Removal102
Removal Of The Cooling Oil Circuit103
Removal Of The Transmission Chain104
Equipment Removal From The Frame Cradle105
Motor Removal106
Engine Disassembly111
Disassembling The Components Located In The Cylinder Head132
Engine Overhaul137
Cleaning Of Engine Components140
Couplings141
Cylinder Check142
Piston143
Cylinder-Piston Coupling143
Gudgeon Pins144
Piston Rings144
Pistion Rings - Piston Slots Coupling145
Piston Rings - Cylinder Coupling146
Gudgeon Pin-Piston Coupling147
Gudgeon Pin-Connecting Rod Small End Bush Coupling147
Connecting Rods148
Replacement Of The Connecting Rod Small End Bush149
Connecting Rod Half-Bearings150
Driving Shaft151
Grinding Of The Connecting Rod Journal153
Connecting Rod Assy Selection153
Connecting Rod - Driving Shaft Coupling For Balancing154
Half Bearings - Connecting Rod Journal Couplings154
Cylinder Head155
Valve Seat155
Valve Guide156
Valve156
Valve-Valve Guide Coupling157
Valve-Valve Seat Coupling157
Replacement Of The Valve Guide158
Replacement Of The Valve Seat159
Rocker Arms160
Rocker Arms Springs160
Rocker Arm Pin-Rocker Arm Coupling161
Camshaft And Relevant Bearings161
Pulleys - Belts - Stretchers162
Free Wheel And Starting Device162
Connecting Rod Assy Reassembly163
Cylinder Block164
Check Of Shafts Straightness165
Oil Seal Replacement165
Bearings166
Oil Pump167
Clutch Assy168
Clutch Disc169
Clutch Springs169
Gearbox170
Fork Control Drum172
Gear Selection Forks174
Engine Reassembly177
General Rules Of Engine Reassembly180
Head Elements Reassembly181
Half-Crankcase Closing186
Reassembly Of The Timing System Pulleys187
Transmission Gear And Oil Pump Reassembly188
Clutch Reassembly189
Gearshift Level-System Reassembly190
Timing System Gear Reassembly191
Flywheel Reassembly192
Revolution Number Sensor Reassembly193
Cylinder - Piston - Head Assy Reassembly194
Timing System Pulleys Phase Adjustment197
Suspensions And Wheels199
Front Suspension View And Technical Data202
Front Wheel View And Technical Data203
Removal Of The Front Wheel205
Front Wheel Overhauling207
Wheel Rim Ovehaul209
Wheel Rim Axle Bending210
Spoke Nipples210
Oil Replacement With Mounted Fork211
Fork Disassembly And Overhaul213
Rear Suspension218
Rear Wheel Exploded View And Parts Identification220
Rear Wheel Removal221
Rear Sprocket222
Disassembly And Overhaul Of The Floating Fork223
Overhauling The Swinging Arm Pivot Pin226
Overhauling Of The Connecting Rod And Rear Suspension Tie Rod226
Rear Shock-Absorber Removal227
Rear Shock Absorber229
Brakes231
Braking System234
Brake Discs235
Check Of The Brake Pads Wear237
Brake Caliper Overhaul240
Braking System Bleeding241
Overhaul Of Brake Fluid Pump242
Electric System245
Wiring Diagram248
Key To Wiring Diagram249
Cable Colour Coding249
Ignition - Injection System Diagram251
Coding Ignition - Injection System Diagram252
Battery255
Generator256
Regulator-Rectifier257
Fuses Information258
Starter259
Ignition Spark Plugs259
Checking Of The Ignition System Components Resistance260
Lighting System260
Hydraulic Control Clutch Release263
Hydraulic Control Clutch System266
Discharge Of Hydraulic System Fluid268
Overhaul Of The Control Pump For Clutch Release269
Bleeding Of The Hydralic System270
Specific Tools273
Torque Wrench Settings280
Analytical Index294