Cagiva 900 ie Manuals

Manuals and User Guides for Cagiva 900 ie. We have 1 Cagiva 900 ie manual available for free PDF download: Workshop Manual

Cagiva 900 ie Workshop Manual (298 pages)

Brand: Cagiva | Category: Motorcycle | Size: 16.21 MB

Useful Suggestions
6
General Instructions for Repair Work
6
Summary
10
General Information
13
Table of Contents
13
Motore
16
Candele
17
Raffreddamento
18
Freni
18
Sospensioni
18
Ruote
18
Prestarioni
19
Engine Data
20
Valve Timing
20
Fuel System - Ignition System
20
The Desmodromic Valve Gear System
20
Lubrication
21
Injection System Diagram
21
Spark Plugs
21
Feeding System
21
Cooling
22
Transmission
22
Brakes/Suspensions
22
Wheels/Tyres/Electric System
22
Frame
22
Fuses
23
Overall Dimensions
23
Performance Data
23
Weights
23
Refuelings
23
Mage
24
Bougies
25
Systeme Alirnentation
25
Refroidissement
26
Chassis
26
Suspensions
26
Roues
26
Pneus
26
Systeme Electrique
26
Performances
27
Dimensions
27
Motor
28
Ventilsteuerung
28
Versorgung-Zündung
28
Zündkerzen
29
Schmierung
29
Kühlung
30
Rahmen
30
Räder
30
Reifen
30
Elektroanlage
30
Sicherungen
31
Dimensionen
31
Betriebsstoffe
31
Motor
32
Alimentacion~Encendido
32
Transmision
34
Frenos
34
Chasis
34
Fusibles
35
Aprovisionamientos
35
Routine Maintenance
37
Electronic Injection-Ignition System
41
Electronic Injection-Ignition Equipment
44
Fuel Circuit
44
Fuel Electric Pump
45
Pressure Regulator
47
Air Circuit
48
Absolute Pressure Sensor
48
Air Temperature and Oil Temperature Sensor
49
IAW Electronic Control Unit
50
Coil and Power Module
51
Throttle Position Potentiometer
51
Engine and Cam Pick Ups
52
Operation Phases
52
Operation During Acceleration/Deceleration
53
Instructions for the Use of the Diagnostic Instrument
61
Check Lamp Signals Meaning
67
Settings and Adjustments
71
Check of the Engine Oil Level
74
Motor Oil and Filter Cartridge Replacement
75
Valve Clearance Control and Adjustment
76
Timing Belts Tension Control
77
Idling Adjustment
78
Starter and Throttle Control Cable Adjustment
79
Clutch and Front Brake Control Lever Adjustment
80
Rear Brake Pedal Position Adjustment
81
Chain Adjustment
83
Adjustment of the Steering Bearing Clearance
84
Rear Shock-Absorber Adjustment
85
General Operations
89
Seat and Side Panels Removal
92
Fairing Removal
93
Guard Disassembly
94
Tank and Carburetor System Removal
94
Exhaust System Removal
96
Removal of the Rear Frame
98
Air Filter Box and Oil Vapor Separator Removal
99
Throttle Body Removal
100
Rear Brake Pump and Clutch Removal
102
Removal of the Cooling Oil Circuit
103
Removal of the Transmission Chain
104
Equipment Removal from the Frame Cradle
105
Motor Removal
106
Engine Disassembly
111
Disassembling the Components Located in the Cylinder Head
132
Engine Overhaul
137
Cleaning of Engine Components
140
Couplings
141
Cylinder Check
142
Piston
143
Cylinder-Piston Coupling
143
Gudgeon Pins
144
Piston Rings
144
Pistion Rings - Piston Slots Coupling
145
Piston Rings - Cylinder Coupling
146
Gudgeon Pin-Piston Coupling
147
Gudgeon Pin-Connecting Rod Small End Bush Coupling
147
Connecting Rods
148
Replacement of the Connecting Rod Small End Bush
149
Connecting Rod Half-Bearings
150
Driving Shaft
151
Grinding of the Connecting Rod Journal
153
Connecting Rod Assy Selection
153
Connecting Rod - Driving Shaft Coupling for Balancing
154
Half Bearings - Connecting Rod Journal Couplings
154
Cylinder Head
155
Valve Seat
155
Valve Guide
156
Valve
156
Valve-Valve Guide Coupling
157
Valve-Valve Seat Coupling
157
Replacement of the Valve Guide
158
Replacement of the Valve Seat
159
Rocker Arms
160
Rocker Arms Springs
160
Rocker Arm Pin-Rocker Arm Coupling
161
Camshaft and Relevant Bearings
161
Pulleys - Belts - Stretchers
162
Free Wheel and Starting Device
162
Connecting Rod Assy Reassembly
163
Cylinder Block
164
Check of Shafts Straightness
165
Oil Seal Replacement
165
Bearings
166
Oil Pump
167
Clutch Assy
168
Clutch Disc
169
Clutch Springs
169
Gearbox
170
Fork Control Drum
172
Gear Selection Forks
174
Engine Reassembly
177
General Rules of Engine Reassembly
180
Head Elements Reassembly
181
Half-Crankcase Closing
186
Reassembly of the Timing System Pulleys
187
Transmission Gear and Oil Pump Reassembly
188
Clutch Reassembly
189
Gearshift Level-System Reassembly
190
Timing System Gear Reassembly
191
Flywheel Reassembly
192
Revolution Number Sensor Reassembly
193
Cylinder - Piston - Head Assy Reassembly
194
Timing System Pulleys Phase Adjustment
197
Suspensions and Wheels
199
Front Suspension View and Technical Data
202
Front Wheel View and Technical Data
203
Removal of the Front Wheel
205
Front Wheel Overhauling
207
Wheel Rim Ovehaul
209
Wheel Rim Axle Bending
210
Spoke Nipples
210
Oil Replacement with Mounted Fork
211
Fork Disassembly and Overhaul
213
Rear Suspension
218
Rear Wheel Exploded View and Parts Identification
220
Rear Wheel Removal
221
Rear Sprocket
222
Disassembly and Overhaul of the Floating Fork
223
Overhauling the Swinging Arm Pivot Pin
226
Overhauling of the Connecting Rod and Rear Suspension Tie Rod
226
Rear Shock-Absorber Removal
227
Rear Shock Absorber
229
Brakes
231
Braking System
234
Brake Discs
235
Check of the Brake Pads Wear
237
Brake Caliper Overhaul
240
Braking System Bleeding
241
Overhaul of Brake Fluid Pump
242
Electric System
245
Wiring Diagram
248
Key to Wiring Diagram
249
Cable Colour Coding
249
Ignition - Injection System Diagram
251
Coding Ignition - Injection System Diagram
252
Battery
255
Generator
256
Regulator-Rectifier
257
Fuses Information
258
Starter
259
Ignition Spark Plugs
259
Checking of the Ignition System Components Resistance
260
Lighting System
260
Hydraulic Control Clutch Release
263
Hydraulic Control Clutch System
266
Discharge of Hydraulic System Fluid
268
Overhaul of the Control Pump for Clutch Release
269
Bleeding of the Hydralic System
270
Specific Tools
273
Torque Wrench Settings
280
Analytical Index
294

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Cagiva 900 ie Workshop Manual (298 pages)

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