Toyota 3S-GE Repair Manual page 72

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ENGINE — ENGINE MECHANICAL
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TIMING BELT INSTALLATION
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(See Components for Removal and Installation)
1. INSTALL OIL PUMP PULLEY
(a) Align the cutouts of the pulley and shaft, and slide on
the pulley.
(b) Using SST, install the pulley nut.
SST 09960-10010 (09962-01000, 09963-00500)
Torque: 35 N~m (360 kgf-cm. 26 ft-Ibf)
2. INSTALL CRANKSHAFT TIMING PULLEY
(a) Align the timing pulley set key with the key groove of
the pulley.
(b) Slide on the timing pulley, facing the flange side
inward.
3. INSTALL NO.2 IDLER PULLEY
(a) Install the pulley with the bolt.
Torque: 44 N-m (450 kgf-cm, 32 ft-Ibf)
(b) Check that the idler pulley moves smoothly.
4. SET TIMING BELT TENSIONER
(a) Using a press, slowly press in the push rod using 981
— 9,807 N (100 - 1,000 kgf, 220 - 2,205 Ibf) of
force.
(b) Align the holes of the push rod and housing, pass a
1.27 mm hexagon wrench through the holes to keep
the setting position of the push rod.
(c) Release the press.
5. INSTALL TIMING BELT TENSIONER
Install the tensioner with the 2 bolts.
Torque: 21 N-m (210 kgf-cm, 15 ft-lbf)