Toyota 3S-GE Repair Manual page 174

E G-160
ENGINE — ENGINE MECHANICAL
Camshaft STD
Limit
STD
Limit
Thrust clearance
Journal oil clearance
Journal diameter
Limit
STD Intake
Exhaust
Circle runout
Cam lobe height
Limit lntake
Exhaust
0.100 —
0.30 mm
0.0025 —
0.08 mm
26.959 —
0.06 mm
42.610 —
41.010 —
0.240 mm (0.0039 — 0.0094 in.)
(0.01 19 in.)
(0.0031 in.)
(0.0024 in.)
42.50 mm (1.6732 in.)
39.90 mm (1.5709 in.)
0.062 mm (0.0010 —- 0.0024 in)
26.975 mm (1.0614 — 1.0620 in)
42.710 mm (1.6778 — 1.6815 in)
41.110 mm (1.6146 — 1.6185 in)
Cylinder block
Cylinder head surface warpage Limit
Mark 1
Mark 2
Mark 3
Limit
Cylinder bore diameter STD
0.05 mm
86.000 —
86.010 —
86.020 —~
(0.0020 in.)
86.23 mm (3.3949 in.)
86.010 mm (3.3858 — 3.3862 in)
86.020 mm (3.3862 — 3.3866 in)
86.030 mm (3.3866 — 3.3870 in)
Piston and
piston ring
Mark 1
Mark 2
Mark 3
STD
Limit
No.1
No.2
No.1
No.2
Oil
No.1
No.2
Oil
Piston diameter STD
Piston oil clearance
Piston ring groove clearance
Piston ring end gap STD
Limit
85.970 —
85.980 —
85.990 —
0.020 —
0.06 mm
0.040 —
0.030 —
0.330 —
0.450 —
0.150 —
0.85 mm
0.97 mm
0.80 mm
85.980 mm (3.3846 — 3.3850 in)
85.990 mm (3.3850 — 3.3854 in)
86.000 mm (3.3854 — 3.3858 in)
0.040 mm (0.0008 -— 0.0016 in.)
(0.0024 in.)
0.080 mm (0.0016
0.070 mm (0.0012
0.550 mm (0.0130
0.670 mm (0.0177
0.500 mm (0.0059
(0.0335 in.)
(0.0382 in.)
(0.0315 in.)
— 0.0031 in.)
— 0.0025111.)
- 0.0217111.)
— 0.0254 in.)
- 0.0197 in.)
Connecting
rod
STD
Limit
Thrust clearance
Connecting rod bearing center wall thickness
(Reference) STD Mark 1
Mark 2
Mark 3
Connecting rod oil clearance STD STD
U/S 0.25
Limit
Rod bend Limit per 100 mm (3.94 in.)
Rod twist Limit per 100 mm (3.94 in.)
Bushing inside diameter
Piston pin diameter
STD
Limit
Piston pin oil clearance
0.160 —
0.35 mm
1.484 —
1.488 —
1.492 —
0.024 —
0.023 —
0.08 mm
0.05 mm
0.15 mm
22.005 —
21.997 —
0.005 —-
0.05 mm
0.312 mm (0.0063 — 0.0123 in.)
(0.0138 in.)
1.488 mm (0.0584
1.492 mm (0.0586
1.496 mm (0.0587
0.055 mm (0.0009
0.069 mm (0.0009
(0.0031 in.)
(0.0020 in.)
(0.0059 in.)
- 0.0555111.)
- 0.0597 in.)
— 0.0599 in.)
— 0.0022111.)
— 0.0027 in.)
22.017 mm (0.8663 — 0.8668 in)
22.009 mm (0.8660 — 0.8665 in)
0.011 mm (0.0002 — 0.0004 in.)
(0.0020 in.)
Crankshaft STD
Limit
Thrust clearance
Thrust washer thickness
0.020 —
0.30 mm
2.440 —
0.220 mm (0.0008 — 0.0087 in.)
(0.0118in.)
2.490 mm (0.0961 — 0.0980 in.)