TOYOTA 3B REPAIR MANUAL Pdf Download.

- 5
  Repair Procedures
- 6
  Remove Injection Nozzles
- 7
  Engine Serial Number
- 7
  General Repair Instructions
- 7
  Identification Information
- 9
  Engine Mechanical
- 9
  Table of Contents
- 10
  B, 3B, 11B and 14B Engines
- 10
  Description
- 12
  Diesel Engine Diagnosis
- 12
  Preliminary Checks
- 13
  Engine Cranks Slowly-Will Not Start
- 13
  Engine Will Not Crank
- 14
  Engine Cranks Normally but Will Not Start
- 16
  Rough Idle With Warm Engine
- 17
  Engine Suddenly Stops
- 17
  Lack of Power
- 18
  Excessive Exhaust Smoke
- 19
  Engine Noise When Warm
- 19
  Excessive Fuel Consumption
- 20
  Engine Will Not Return to Idle
- 20
  Engine WIll Not Shut Off With Key
- 21
  Diesel Electrical System Diagnosis
- 21
  Engine Does Not Start Cold
- 21
  Pre-Heating System (Super Glow Type)
- 23
  Fuel Cut Solenoid
- 24
  DIAGNOSIS [11B and 148
  - 25
    Inspection Control Section
  - 27
    Engine Tune Up
  - 27
    Cleaning of Air Filter
  - 29
    Adjustment of Valve Clearances
  - 30
    Inspection and Adjustment of Injection Timing
  - 33
    Inspection and Adjustment of Idle and Maximum Speed
  - 35
    Compression Check (B and 3B)
- 24
  Diesel Electrical System Diagnosis (11B and 14B)
- 36
  And 148
  - 37
    Cylinder Head Components
  - 39
    Removal of Cylinder Head
  - 43
    Disassembly of Cylinder Head
  - 44
    Inspection, Cleaning and Repair of Cylinder Head Components
  - 49
    Inspect Valve Springs
  - 50
    Inspect Valve Rocker Shaft Assembly
  - 52
    Assembly of Cylinder Head
  - 53
    Install Valves
  - 54
    Installation of Cylinder Head
  - 54
    Torque Cylinder Head Bolts
  - 60
    Timing Gears and Camshaft Components
  - 61
    Removal of Timing Gears and Camshaft
  - 65
    Inspection of Timing Gears and Camshaft
  - 66
    Inspect Idle Gears
  - 67
    Replacement of Camshaft (Or Camshaft Timing Gear)
  - 68
    Replacement of Crankshaft Front Oil Seal
  - 69
    Replacement of Injection Pump Drive Gear Bearing
  - 70
    Installation of Timing Gears and Camshaft
  - 73
    Displace Valve Lifters
  - 73
    Install Crankshaft Pulley
  - 75
    Cylinder Block Components
  - 76
    Disassembly of Cylinder Block
  - 77
    Remove Connecting Rod Caps and Check Oil Clearance
  - 79
    Check Crankshaft Thrust Clearance
  - 79
    Remove Piston and Connecting Rod Assemblies
  - 82
    Remove Crankshaft
  - 82
    Remove Valve Lifters
  - 83
    Inspection of Cylinder Block
  - 85
    Disassembly of Piston and Connecting Rod Assemblies
  - 86
    Inspection and Repair of Piston and Connecting Rod Assemblies
  - 87
    Inspect Piston Diameter and Oil Clearance
  - 88
    Inspect Clearance Between Wall of Piston Ring Groove and New Piston Ring
  - 89
    Check Piston Pin Fit
  - 89
    Inspect Connecting Rods
  - 89
    Inspect Piston Ring End Gap
  - 93
    Boring of Cylinders
  - 93
    Calculate Dimension to Bore Cylinders
  - 94
    Inspection and Repair of Crankshaft
  - 96
    Inspection and Repair of Camshaft Bearings and Camshaft
  - 97
    Inspection of Valve Lifters and Valve Lifter Bores
  - 98
    Replacement of Crankshaft Rear Oil Seal
  - 99
    Assembly of Piston and Connecting Rod Assemblies
  - 101
    Assembly of Cylinder Block
  - 102
    Install Main Bearing Caps and Lower Thrust Washers
  - 102
    Installation Piston and Connecting Rod Assemblies
  - 103
    Install Connecting Rod Caps
  - 103
    Torque Connecting Rod Cap Nuts
  - 104
    Select Cylinder Head Gasket
  - 106
    Fuel System
  - 107
    Fuel System Description
  - 108
    Injection Pump (VE Type)
  - 109
    Fuel Heater System Circuit
  - 109
    Inspection of Fuel Heater
  - 111
    Removal and Test of Injection Nozzles
  - 112
    Injection Pressure Test
  - 114
    Disassembly, Cleaning and Test of Injection Nozzle
  - 114
    Fuel System Components
  - 115
    Sinking Test
  - 116
    Assembly of Injection Nozzles
  - 116
    Installation of Injection Nozzles
  - 120
    Disassembly, Cleaning and Test of Injection Nozzles
  - 123
    Removal of Injection Pump
  - 127
    Disassembly of Injection Pump
  - 133
    Inspection of Injection Pump Components
  - 136
    Assembly of Injection Pump
  - 138
    Install Roller Ring
  - 138
    Install Timer Piston
  - 139
    Adjust Plunger Adjusting Shim
  - 140
    Shim Selection Chart
  - 141
    Install Governor Link
  - 141
    Install Pump Plunger
  - 142
    Install Distributive Head
  - 142
    Install Four Delivery Valve Holders
  - 143
    Check Flyweight Holder Thrust Clearance
  - 143
    Install Distributive Head Plug
  - 143
    Install Governor Shaft and Flyweight Holder Assembly
  - 144
    Adjust Protrusion of Governor Shaft
  - 144
    Install Fuel Cut Solenoid
  - 145
    Install Governor Cover
  - 145
    Install Pneumatic Bellows
  - 145
    Install Thermo Wax
  - 147
    Adjustment of Injection Pump
  - 147
    Pre-Test Check and Preparation
  - 151
    Pre-Setting of Full Load Injection Volume
  - 151
    Pre-Setting of Load Sensing Timer
  - 151
    Pre-Setting of Maximum Speed
  - 152
    Measure Overflow Volume
  - 152
    Measure Pump Inner Pressure
  - 152
    Release Cold Starting System for Next Inspections
  - 154
    Measure and Adjust Full Load Injection Volume
  - 155
    Adjust Maximum Speed
  - 156
    Inspect Injection Volume
  - 159
    Adjust Load Sensing Timer
  - 160
    Adjust Idle Speed
  - 162
    Adjust Cold Starting System
  - 162
    Adjust Fast Idle
  - 163
    Install Spline Shaft
  - 163
    Post Adjustment Check
  - 164
    Installation of Injection Pump
  - 166
    Cooling System
  - 167
    Cooling System Description
  - 167
    Radiator
  - 168
    Radiator Cap
  - 168
    Reservoir Tank
  - 168
    Thermostat
  - 168
    Water Pump
  - 169
    Check and Replacement of Engine Coolant
  - 169
    Troubleshooting
  - 170
    Replace Engine Coolant
  - 171
    Removal of Water Pump
  - 172
    Inspection of Water Pump Components
  - 173
    Installation of Water Pump
  - 173
    Removal of Thermostat
  - 174
    Inspection of Thermostat
  - 174
    Installation of Thermostat
  - 175
    Cleaning of Radiator
  - 175
    Inspection of Radiator
  - 176
    Lubrication System
  - 177
    Lubrication System Description
  - 178
    Oil Filter
  - 178
    Oil Pump
  - 178
    Oil Pump Relief Valve
  - 179
    Oil Pressure Check
  - 180
    Replacement of Engine Oil and Oil Filter
  - 182
    Removal of Oil Pump
  - 185
    Disassembly of Oil Pump
  - 186
    Inspection of Oil Pump
  - 187
    Replacement of Drive Spline
  - 188
    Assembly of Oil Pump
  - 189
    Installation of Oil Pump
  - 192
    Oil Cooler and Relief Valve Components
  - 193
    Removal of Oil Cooler and Relief Valve
  - 194
    Inspection of Oil Cooler and Relief Valve
  - 195
    Installation of Oil Cooler and Relief Valve
  - 196
    Oil Nozzles and Check Valve Components
  - 196
    Removal of Oil Nozzles and Check Valve
  - 197
    Inspection of Oil Nozzle and Check Valve
  - 197
    Installation of Oil Nozzles and Check Valve
  - 198
    Starting System
  - 199
    Pre-Heating System Circuit
199
PRE-HEATING SYSTEM IB and PRE-HEATING SYSTEM TROUBLESHOOTING
- 200
  Timer Characteristic Diagram
- 200
  Pre-Heating System Inspection of Components
- 203
  Inspect Glow Plug
- 203
  Inspect Water Temp. Sensor
- 204
  Fixed Delay Type System Circuit
- 206
  Pre-Heating System (11B and 14B) Circuit
- 209
  Starting System Circuit
- 210
  Starter Components
- 210
  Disassembly of Starter
- 210
  Remove Field Frame and Armature Assembly
- 212
  Inspection of Starter
- 216
  Assembly of Starter
- 217
  Install Field Frame and Armature Assembly
217
Starting System Starter
- 218
  Performance Test of Starter
- 219
  Inspection of Starter Relay (BB, BU, BY)
- 220
  Inspection of Starter Relay (BJ)
- 220
  STARTER RETAY TBJl
  - 221
    Charging System
  - 222
    Charging System Precaution
  - 222
    Charging System Troubleshooting
  - 223
    Charging System Circuit
  - 225
    On-Vehicle Inspection
  - 228
    Check Charging Circuit With Load
  - 229
    Alternator Components
  - 230
    Disassembly of Alternator
  - 232
    Inspection and Repair of Alternator
  - 236
    Assembly of Alternator
  - 239
    Service Specifications
  - 240
    Engine Mechanical Specifications
  - 246
    Torque Specifications
  - 246
    Fuel System Specifications
  - 249
    Injection Pump Adjustment and Test
  - 255
    Cooling System Specifications
  - 255
    Lubrication System Specifications
  - 257
    Standard Bolt Torque Specifications
  - 260
    SST and SSM
  - 261
    SST (Special Service Tools)
  - 266
    SSM (Special Service Materials)

Troubleshooting

Toyota 3b Repair Manual

199
PRE-HEATING SYSTEM IB and PRE-HEATING SYSTEM TROUBLESHOOTING

217
Starting System Starter

199
PRE-HEATING SYSTEM IB and PRE-HEATING SYSTEM TROUBLESHOOTING

217
Starting System Starter

Troubleshooting

Also See for Toyota 3b

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Related Products for Toyota 3b

This manual is also suitable for:

Comments to this Manuals

Latest comments:

Toyota 3b Repair Manual

199 PRE-HEATING SYSTEM IB and PRE-HEATING SYSTEM TROUBLESHOOTING

217 Starting System Starter

199 PRE-HEATING SYSTEM IB and PRE-HEATING SYSTEM TROUBLESHOOTING

217 Starting System Starter

Troubleshooting

Also See for Toyota 3b

Related Manuals for Toyota 3b

Related Products for Toyota 3b

This manual is also suitable for:

Comments to this Manuals

Latest comments:

199
PRE-HEATING SYSTEM IB and PRE-HEATING SYSTEM TROUBLESHOOTING

217
Starting System Starter

199
PRE-HEATING SYSTEM IB and PRE-HEATING SYSTEM TROUBLESHOOTING

217
Starting System Starter