Toyota 3S-GE Repair Manual page 459

ST-19
STARTING SYSTEM — STARTER
Terminal Termina| C
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6 GB
Battery
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P134160
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Disconnect "Q Battery
P13461
Terminal 50
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Terminal 30 Of
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Pl3462
I'TOIO—E
STARTER PERFORMANCE TEST
NOTICE: These tests must be performed within 3 to 5
seconds to avoid burning out the coil.
PERFORM PULL—lN TEST
Disconnect the field coil lead wire from terminal C.
Connect the battery to the magnetic switch as shown.
Check that the clutch pinion gear moves outward.
If the clutch pinion gear does not move, replace the
magnetic switch assembly.
PERFORM HOLD—lN TEST
With battery connected as above with the clutch
pinion gear out, disconnect the negative (—-) lead from
terminal C. Check that the pinion gear remains out.
lf the clutch pinion gear returns inward. replace the
magnetic switch assembly.
INSPECT CLUTCH PINION GEAR RETURN
Disconnect the negative (—) lead from the switch
body. Check that the clutch pinion gear returns
inward.
lf the clutch pinion gear does not return, replace the
magnetic switch assembly.
PERFORM NO—LOAD PERFORMANCE TEST
Connect the battery and ammeter to the starter as
shown.
Check that the starter rotates smoothly and steadily
with the pinion gear moving out. Check that the am-
meter shows the specified current.
Specified current:
90 A or less at 11.5 V