Toyota 3S-GE Repair Manual page 451

STARTING SYSTEM - STARTER ST"
A
II
STOO19
Brush Springs
INSPECT BRUSH SPRING LOAD
Take the pull scale reading the instant the brush
spring separates from the brush.
Spring installed load:
12 — 20 N (1.2 — 2.0 kgf, 2.6 — 4.4 Ibf)
If the installed load is not as specified, replace the
brush springs.
Ohmmeter . . BFUSI1 HOIdGI'
No Continuity
-
gjifiiie
\F
P131181
/ T Lock
- tit \-
OY
Q' i '.
W "
L-
PC0231
INSPECT BRUSH HOLDER INSULATION
Using an ohmmeter, check that there is no continuity
between the positive (+) and negative (—) brush hol-
ders.
If there is continuity, repair or replace the brush
holder.
Clutch and Gears
INSPECT GEAR TEETH
Check the gear teeth on the pinion gear, idle gear and
clutch assembly for wear or damage.
If damaged, replace the gear or clutch assembly.
If damaged, alsocheck the ring gear of the f|ywheeI/
drive plate for wear or damage.
INSPECT CLUTCH PINION GEAR
Hold the starter clutch and rotate the pinion gear
counterclockwise, and check that it turns freely. Try
to rotate the pinion gear clockwise and check that it
locks.
If necessary, replace the clutch assembly.
IF NECESSARY, REPLACE CLUTCH ASSEMBLY
Disassemble starter housing and clutch assembly
Mount a brass bar in a vise, and install the starter
housing and clutch assembly onto the brass bar.