Toyota 3S-GE Repair Manual
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- Repair manual supplement (144 pages)
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3S-GE and 3S-GTE
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Pub.No.RM164E
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Summary of Contents for Toyota 3S-GE
- Page 1 3S-GE and 3S-GTE ENGINE Pub.No.RM164E...
- Page 460 The following pages have been added as a bonus to the OFFICIAL MR2 Manuals by Toyota. Much of the information in the following pages has been put together by enthusiastic owners or from in information gathered from the various MR2 Forums.
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Page 461: Torque Values
Mk 2 1990 – 1999 TORQUE VALUES Renew Bolts Renew Bolts / Nuts Stage 1 Stage 2 Renew Bolts / Nuts Stage 1 Stage 2 Front Front Rear Rear Front Rear... - Page 462 KORacing Technical Articles http://www.koracing.net/technical/dpinstall.html http://www.koracing.net/technical/dpinstall.html Home | Products | Technical Articles | Installs | Loki | Deuce Coupe | Photo Gallery | Web Links | Contact Us KO Racing Downpipe Installation Instructions These in structions are complete and accurate to the best of my knowledge, if you notice any incorrectness, please let me know by emailing me at techinfo@koracing.net.
- Page 463 Toyota O2 sensor gasket 17166-88381 (or reuse the old one). B-pipe connection gasket for aftermarket exhausts or a stock toyota b-pipe connection ring-gasket if you are retaining the stock b-pipe (part number 90917-06056). 1 container of anti-seize rated at 1800 degrees or higher.
- Page 464 KORacing Technical Articles http://www.koracing.net/technical/dpinstall.html http://www.koracing.net/technical/dpinstall.html Ensure that the rear of the car is elevated and properly supported with jack stands or ramps to allow access to the primary catalytic converter, but not so high that you can't reach into the turbo area of the engine bay from the top (about 11" of clearance from the cross member to the ground), and that the car has properly cooled down ~45 minutes.
- Page 465 Remove the 2 12mm nuts holding the oxygen sensor in place and remove the oxygen sensor being very careful to not bang the oxygen sensor into anything as it is easily damaged. Retain the stock oxygen sensor gasket for reuse, or if it's damaged, you can order a new one from toyota (part number 17166-88381). Step 6: Remove the 3 12mm bolts holding the turbine outlet elbow heat shield onto the elbow (or you can't get to the turbine flange nuts).
- Page 466 KORacing Technical Articles http://www.koracing.net/technical/dpinstall.html http://www.koracing.net/technical/dpinstall.html Remove the 3 14mm head nuts that fasten the b-pipe to the catalytic converter studs. These are likely to be seized up (good ol' PB Blaster). Step 10: Remove the 3 14mm head bolts that fasten the stays to the sides of the catalytic converter. Step 11: Remove the engine to transmission brace (triangular piece that has one 14mm bolt into the engine, and 2 14mm bolts into the transmission bell housing.
- Page 467 KORacing Technical Articles http://www.koracing.net/technical/dpinstall.html http://www.koracing.net/technical/dpinstall.html Remove the 3 12mm bolts and 2 12mm nuts (make sure these have soaked with pb blaster first) that hold the primary cat to the elbow. It's a good idea to put one nut back on to a stud a few threads to keep the cat from falling when the last bolt is pulled out. Be carefull when pulling the last fastener, as the cat may drop and it is *heavy*.
- Page 468 Step 17: Inspect the turbine gasket to determine it's reuseability. If it is in poor shape, you can order one from toyota (part number 17279-88381). Step 18: Remove the 2 cat mounting stays by removing the 4 14mm bolts holding them to the block.
- Page 469 KORacing Technical Articles http://www.koracing.net/technical/dpinstall.html http://www.koracing.net/technical/dpinstall.html playing with the downpipe in the future. Get some anti-seize rated at 1800 deg F or higher (cause you forgot to get it before). Get some nice tool to reward your hard work :-) Step 21: Use anti-seize to coat the threads of the studs in the turbocharger.
- Page 470 KORacing Technical Articles http://www.koracing.net/technical/dpinstall.html http://www.koracing.net/technical/dpinstall.html Step 30: Install the downpipe support bracket (Click here for more detailed instructions), b-pipe connection gasket, and the b-pipe using the stainless 3/8" hardware provided with the downpipe. Step 31: Install the plastic underbody pan with the 6 10mm bolts (puting the coarse thread one in its proper location). You are now done under the car.
- Page 471 SW20 Ⅰ型(JP) P/N:89661-17330 (8912-9003) P/N:89661-17331 (9003-9101) P/N:89661-17332 (9101-9201) E01 #1 IGF G2 OX1 KNK THW THA VS STA AC SPD W STP EGW ELS BATT E02 #3 TVIS FC OX2 PIM IDL VTA +B1 +B SW20 Ⅰ型(USA & CND) P/N:89661-17320 (8912-9003) P/N:89661-17321 (9003-9101) P/N:89661-17322 (9101-9112) E01 #1 #2 STJ? RSC...
- Page 472 Gen II Code Gen III Code Description Wire Colour 16_1 MAP Sensor +5v red-blue 16_2 MAP Sensor blue-black 16_3 Intake airbox temp black 16_4 Engine Water Temp 16_5 16_6 Oxygen Sensor black VTA2 16_7 Throttle Pos Sensor #2 (for TRC) red-blue 16_8 Check Connector...
- Page 473 EVP1 26_7 Evaporative VSV yellow-red 26_8 Oxygen Sensor Heater red-white 26_9 Idle Speed Control green 26_10 Idle Speed Control 26_11 #2 Injector white-blue 26_12 #1 Injector red-white 26_13 Earth brown 26_14 Earth brown 26_15 26_16 Wasserpumpe LLK 26_17 Ref/Sync/Zündverteiler 26_18 Ref/Sync green 26_19...
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