General Information; Maintenance And Lubrication - Suzuki XL7 2007 Service Manual

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General Information ............................... 0A–1
General Description ............................................ 0A–1
Abbreviations and Meanings.............................. 0A–1
Registered and Non-Registered Trademarks .... 0A–6
Arrows and Symbols .......................................... 0A–7
RPO Code List ................................................... 0A–7
US English/Metric Conversion ........................... 0A–8
Decimal and Metric Equivalents......................... 0A–9
Fasteners ......................................................... 0A–10
Thread Inserts .................................................. 0A–13
Lifting and Jacking the Vehicle ........................ 0A–14
Vehicle, Engine and Transmission,
Transfer Case, Axle ID, and
VIN Location, Derivative and Usage .............. 0A–15
Vehicle Certification, Tire Placard, Anti-Theft,
and Service Parts ID Label ............................ 0A–16
Vibration Theory and Terminology ................... 0A–18
Service Programming System (SPS) ............... 0A–26
DTC Symptom Description -
Vehicle Diagnostic Information ...................... 0A–27
Service Materials (Lubricants, Oil, Grease,
Sealant, Adhesive, Cleaner, etc) ................... 0A–29
Component Location ........................................ 0A–32
Engine Identification......................................... 0A–32
Transmission Identification Information ........... 0A–33
Diagnostic Information and Procedures......... 0A–33
Diagnostic Procedure Instructions -
Vehicle Diagnostic Information ...................... 0A–33
Strategy Based Diagnosis -
Vehicle Diagnostic Information ...................... 0A–36
Strategy Based Diagnosis................................ 0A–37
Vehicle-to-Vehicle Diagnostic Comparison ...... 0A–38
Diagnostic Trouble Code (DTC) List -
Vehicle Diagnostic Information ...................... 0A–39
Diagnostic Starting Point -
Vehicle Diagnostic Information ...................... 0A–55
Diagnostic Starting Point -
Vibration Diagnosis and Correction ............... 0A–55
Diagnostic System Check -
Vehicle Diagnostic Information ...................... 0A–56
Section 0

General Information

CONTENTS
Diagnostic Repair Verification -
Vehicle Diagnostic Information....................... 0A–58
Symptoms - Vehicle Diagnostic Information .... 0A–58
Symptoms -
Vibration Diagnosis and Correction................ 0A–59
Squeaks and Rattles ........................................ 0A–60
Vibration Analysis - Road Testing .................... 0A–61
Vibration Diagnostic Aids ................................. 0A–64
Vibration Diagnostic Aids -
Vibration Intermittent or Not Duplicated ......... 0A–64
Vibration Diagnostic Aids - Vibration
Duplicated, Component Not Identified ........... 0A–66
Vibration Diagnostic Aids -
Vibration Duplicated, Difficult to Isolate/
Balance Component....................................... 0A–66
Vibration Diagnostic Aids -
Vibration Duplicated, Appears to be
Potential Operating Characteristic ................. 0A–66
Vibration in Service-Stall Test
(Non-Torque Sensitive) .................................. 0A–67
Vibration in Service-Stall Test
(Torque Sensitive).......................................... 0A–67
Control Module References ............................. 0A–68
Special Tools and Equipment .......................... 0A–70
Substitute Special Tool Table .......................... 0A–70
Electronic Vibration Analyzer (EVA)
Description and Operation ............................. 0A–79
Vibrate Software Description and Operation.... 0A–81
Reed Tachometer Description ......................... 0A–81
Special Tools - Squeaks and Rattles ............... 0A–81
Special Tools and Equipment -
Vibration Diagnosis and Correction................ 0A–81
Maintenance and Lubrication ................ 0B–1
Scheduled Maintenance ..................................... 0B–1
Maintenance Items............................................. 0B–1
Maintenance Schedule
(North American Emissions) ............................ 0B–1
Oil Life System Resetting................................... 0B–1
Specifications...................................................... 0B–1
Approximate Fluid Capacities ............................ 0B–1
Fluid and Lubricant Recommendations.............. 0B–1
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