Thread Inserts; Repair Procedure - Suzuki XL7 2007 Service Manual

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0A-13 General Information:

Thread Inserts

General purpose thread repair kits. These kits are

available commercially.

Refer to Safety Glasses Caution.

Refer to the thread repair kit manufacturer's

instructions regarding the size of the drill and

Avoid any buildup of chips. Back out the tap

every few turns and remove the chips.

1. Determine the size, the pitch, and the depth of the

damaged thread. If necessary, adjust the stop collars

on the cutting tool and tap to the required depth.

2. Drill out the damaged threads. Clean out any chips.

3. Lubricate the tap with light engine oil. Tap the hole.

Clean the threads.

4. Thread the thread insert onto the mandrel of the

installer. Engage the tang of the insert onto the end

of the mandrel.

The insert should be flush to one turn below

the surface.

5. Lubricate the insert with light engine oil, except when

installing in aluminum and install the insert.

6. If the tang of the insert does not break off when

backing out the installer, break the tang off with a