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Crankshaft Rear Oil Seal and
Housing Removal......................................... 1D–158
Piston, Connecting Rod, and
Bearing Removal ......................................... 1D–159
Crankshaft and Bearings Removal ................ 1D–161
Engine Block Disassemble ............................ 1D–163
Engine Block Cleaning and Inspection .......... 1D–165
Crankshaft and Bearings
Cleaning and Inspection .............................. 1D–167
Crankshaft Balancer
Cleaning and Inspection .............................. 1D–170
Engine Flywheel Cleaning and Inspection ..... 1D–170
Piston and Connecting Rod Disassemble...... 1D–171
Piston, Connecting Rod, and
Bearings Cleaning and Inspection ............... 1D–172
Piston and Connecting Rod Assemble .......... 1D–175
Cylinder Head Disassemble........................... 1D–177
Cylinder Head Cleaning and Inspection......... 1D–179
Valve Spring Inspection and Measurement ... 1D–182
Valve and Seat Grinding ................................ 1D–182
Cylinder Head Assemble ............................... 1D–186
Camshaft Cleaning and Inspection ................ 1D–188
Valve Lifters Cleaning and Inspection............ 1D–190
Valve Rocker Arms Cleaning and Inspection. 1D–191
Camshaft Timing Drive Components
Cleaning and Inspection (Third Design)....... 1D–191
Camshaft Timing Drive Components
Cleaning and Inspection (Fourth Design) .... 1D–197
Engine Front Cover Disassemble .................. 1D–204
Engine Front Cover Cleaning and Inspection 1D–205
Engine Front Cover Assemble ....................... 1D–206
Camshaft Cover Disassemble ....................... 1D–207
Camshaft Cover Cleaning and Inspection ..... 1D–209
Camshaft Cover Assemble ............................ 1D–211
Intake Manifold Disassemble ......................... 1D–213
Intake Manifold Cleaning and Inspection ....... 1D–216
Intake Manifold Assemble .............................. 1D–218
Thread Repair ................................................ 1D–221
Service Prior to Assembly .............................. 1D–248
Engine Block Assemble ................................. 1D–248
Crankshaft and Bearings Installation ............. 1D–251
Piston, Connecting Rod, and
Bearing Installation ...................................... 1D–257
Crankshaft Rear Oil Seal and
Housing Installation...................................... 1D–261
Cylinder Head Installation - Right Side .......... 1D–263
Valve Lifter Installation - Right Side ............... 1D–264
Valve Rocker Arm Installation - Right Side .... 1D–265
Camshaft Installation - Right Side.................. 1D–265
Cylinder Head Installation - Left Side............. 1D–267
Valve Lifter Installation - Left Side ................. 1D–268
Valve Rocker Arm Installation - Left Side ...... 1D–269
Camshaft Installation - Left Side .................... 1D–270
Camshaft Position Actuator Installation -
Right Side Intake (Third Design).................. 1D–272
Camshaft Position Actuator Installation -
Right Side Intake (Fourth Design)................ 1D–273
Camshaft Position Actuator Installation -
Right Side Exhaust (Third Design)............... 1D–274
Camshaft Position Actuator Installation -
Right Side Exhaust (Fourth Design)............. 1D–275
Camshaft Position Actuator Installation -
Left Side Intake (Third Design) .................... 1D–276
Camshaft Position Actuator Installation -
Left Side Intake (Fourth Design) .................. 1D–276
Camshaft Position Actuator Installation -
Left Side Exhaust (Third Design) ................. 1D–278
Camshaft Position Actuator Installation -
Left Side Exhaust (Fourth Design) ............... 1D–278
Crankshaft Sprocket Installation
(Third Design) .............................................. 1D–279
Crankshaft Sprocket Installation
(Fourth Design) ............................................ 1D–280
Camshaft Intermediate Drive Chain Idler
Installation - Left Side (Third Design)........... 1D–280
Camshaft Intermediate Drive Chain Idler
Installation - Left Side (Fourth Design)......... 1D–281
Secondary Camshaft Drive Chain
Installation - Left Side (Third Design)........... 1D–282
Secondary Camshaft Drive Chain
Installation - Left Side (Fourth Design)......... 1D–284
Secondary Camshaft Drive Chain Guide
Installation - Left Side (Third Design)........... 1D–286
Secondary Camshaft Drive Chain Guide
Installation - Left Side (Fourth Design)......... 1D–286
Secondary Camshaft Drive Chain Shoe
Installation - Left Side (Third Design)........... 1D–287
Secondary Camshaft Drive Chain Shoe
Installation - Left Side (Fourth Design)......... 1D–287
Secondary Camshaft Drive Chain Tensioner
Installation - Left Side (Third Design)........... 1D–288
Secondary Camshaft Drive Chain Tensioner
Installation - Left Side (Fourth Design)......... 1D–290
Camshaft Intermediate Drive Chain Idler
Installation - Right Side (Third Design) ........ 1D–293
Camshaft Intermediate Drive Chain Idler
Installation - Right Side (Fourth Design) ...... 1D–293
Primary Camshaft Drive Chain Installation
(Third Design) .............................................. 1D–294
Primary Camshaft Drive Chain Installation
(Fourth Design) ............................................ 1D–295
Primary Camshaft Drive Chain Guide
Installation - Lower (Third Design) ............... 1D–297
Primary Camshaft Drive Chain Guide
Installation - Lower (Fourth Design) ............. 1D–297
Primary Camshaft Drive Chain Guide
Installation - Upper (Third Design) ............... 1D–298
Primary Camshaft Drive Chain Guide
Installation - Upper (Fourth Design) ............. 1D–298
Primary Camshaft Drive Chain Tensionser
Installation (Third Design) ............................ 1D–299
Primary Camshaft Drive Chain Tensionser
Installation (Fourth Design) .......................... 1D–302
Secondary Camshaft Drive Chain
Installation - Right Side (Third Design) ........ 1D–305
Secondary Camshaft Drive Chain
Installation - Right Side (Fourth Design) ...... 1D–307
Secondary Camshaft Drive Chain Guide
Installation - Right Side (Third Design) ........ 1D–309
Table of Contents 1- v
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