BODY 1B-12
Installation
1. Install latch assembly into do or by w orking latch assem
bly behind the lower hinge door catch.
2. Connect low er hinge door catch, lock cylinder rod, door
lock rod, and b o th rear latch rods.
3. Install latch assem bly-to-door attaching screws. T orque to
specifications.
4. Install door lock knob and door handle.
5. Install access cover and trim panel.
6. A djust door front striker as outlined under " D oor A djust
m ents" .
Rear Latch and/or Latch Actuating Rods
Removal
1. Remove trim panel (if so equipped).
2. Remove fro n t latch assembly access cover.
3. D isconnect rear latch rods from front latch assembly
(Fig. 22).
4. Rem ove rear latch attaching screws. (Fig. 24)
5. Slide rear latch tow ard fro n t o f door un til rod clips
becom e exposed. D isconnect rod clips and remove latch
from door.
Installation
1. C onnect rods to latch and install latch to door. T orque
screws to specifications.
2. C onnect rods to fro n t latch assembly.
3. Install access covers and trim panels (if so equipped).
4. A djust
door
rear
latch
A djustm ents" .
Upper Left Hinge
Removal
1. T urn door handle and let door pop open.
2. Disengage spring from b o lt using a com m ercially available
spring removal too l; such as, a brake spring removal tool.
3. Close door.
4.
Remove hinge assembly.
as
outlined
under
" Door
Disassembly (Fig. 25)
1. Remove rod connecting hinge and roller assembly.
2. Remove roller.
3. Remove levers—noting position o f the springs.
4.
Remove nylon block.
5. Remove bushings by tapping o ut w ith a drift.
6. Reverse Steps 1-5 to reassembly. Torque all parts to
specifications.
7. When holding hinge assembly as in Fig. 26, the lower
latch m ust engage cam.
Installation
1. Install hinge assembly to door. Torque bolts to specifica
tions.
2. Check and adjust latch to striker position as outlined
under " Door A djustm ents" .
3. T urn handle and let door pop open.
4. C onnect spring using a brake spring removal tool or a
similar tool.
5. Check operation o f door hinge.
Door Strikers
N O T E :
All
door
lock
attaching parts in that they could affect the per
formance of vital components and systems, and/or
could result in major repair expense. They must be
replaced w ith parts o f the same part numbers or
w ith equivalent parts if replacement becomes neces
sary. Do not use replacement parts of lesser quality
or substitute design. Torque values must be used as
specified during reassembly to assure proper reten
tion o f these parts.
Rear Lock Striker
Removal
1. O pen door.
2. Remove door striker using tool J-23457.
Installation
1. Install door striker using tool J-23457. T orque to specifi
cations (Fig. 19).
2. A djust striker as outlined under "D oor A djustm ents" .
Front Latch Striker
1. Remove striker.
2. Install new striker. A djust as outlined under " Door
A djustm ents" " Fore and A ft" . T orque to specifications.
Sliding Door Adjustments
The side door can be adjusted for alignm ent an d /o r clear
ance in the body opening and for proper latching. When
properly positioned in the body opening, the door should have
equal clearances around its perim eter.
Door adjustm ents consist o f the following: Up and down,
fore and aft, in and o u t, fro n t and rear strikers, rear door
wedge, u pper left hinge striker, and lower catch.
strikers
are
im portant
C H E V Y V A N S H O P M A N U A L