Chevrolet 1980 Light Duty Truck Manuals

Manuals and User Guides for Chevrolet 1980 Light Duty Truck. We have 2 Chevrolet 1980 Light Duty Truck manuals available for free PDF download: Service Manual, Repair Manual

Chevrolet 1980 Light Duty Truck Service Manual (1006 pages)

Light Duty Trucks

Brand: Chevrolet | Category: Trucks | Size: 43.74 MB

General Information
7
Table of Contents
11
Maintenance Schedule
14
Lubrication and General Maintenance
14
Lower Control Arms
18
Safety Maintenance
24
Emission Control Maintenance
25
Specifications
26
Recommended Fluids and Lubricants
26
General Description
48
Motor Home Chassis System
48
System Control
51
Diagnosis
57
Leak Testing the Refrigerant System
57
Compressor Diagnosis
62
Insufficient Cooling
69
Evacuating and Charging Procedures
72
On Vehicle Service
72
Engine Idle Compensator
78
Compressor
78
Condenser
80
Accumulator-All
80
Blower Assembly
80
Evaporator Core
80
Expansion Tube-All
81
Selector Duct and Heater Core
81
Control Assembly
81
Temperature Door Cable Adjustment
81
Master Switch And/Or Blower Switch
81
Vacuum Tank
83
Blower Motor R Elay
83
Fuse
83
Overhead System-C-K Models
84
Rear Duct
84
Blower Motor Resistor
84
Blower Motor Assembly
84
Expansion Valve
86
Evaporator Core
87
Blower Motor Switch
87
Fuse
88
Condenser
88
Evaporator Core
90
Temperature Door Cable
90
Control
90
Blower Switch
90
Resistors
90
Circuit Breaker
93
Condenser
98
Receiver-Dehydrator
98
Sight G Lass
99
Blower-Evaporator Assembly
99
Blower Assembly
99
Thermostatic And/Or Blower Switches
99
Resistor
100
Fuse
100
Specifications
102
Special Tools
103
Hood Lock Assembly
114
Hood Assembly
115
Hood Assembly - G Series
115
Hood Lock Assembly
115
Hood Bumper
116
Radiator Support
119
Front Fender
121
Front Fender and Skirt
121
Front Fender Skirt
121
Running Board
122
Sheet Metal Checking
122
Wood Grain Applique Installation Procedure
122
Specifications
124
General Description
125
Front End
129
Windshield Wipers
129
Rear View Mirrors
129
Body Glass
130
Windshield Glass
133
Stationary Body Glass
133
Side Doors
140
Adjustments
142
Replacement
142
Hinges
146
Hinges
147
Endgates
148
Seat Belts
158
Seats
158
Cowl Ventilator Grille
159
Side Ventilator Valve
159
Rear View M Irror
159
Body Glass
160
Windshield G Lass
160
Front Door
162
Adjustments
162
Replacement
162
Ventilator
163
Sliding Side Door
168
Description
168
Adjustments
168
Front Latch
169
Rear Latch
169
Upper Rear Hinge
171
Rear Door Hinge
172
Remote Control
172
Adjustments
173
Passenger Seat
174
Rear Seats
174
Maintenance and Adjustments
190
On-Vehicle Service
190
Tie Rods
190
Relay Rod
191
Idler Arm
191
Pitman Arm
191
Steering Connecting Rod
193
Upper and Lower Control
269
Steering Gear
272
Rear Axle
327
Front Wheel Drive
349
Diagnosis
356
Pedal Travel
364
Stop Light Switch
364
Bleeding and Flushing Brakes
364
Hydro-Boost Bleeding Procedure
365
Brake Pipes
365
Brake Hoses
370
Parking Brake Pedal or Handle
370
Parking Brake Adjustment
371
Parking Brake Cable
374
Combination Value
374
Brake Pedal
375
Brake Pedal Rod
375
Master Cylinder
376
Delco Disc Brake Shoe and Lining
379
Bendix Disc Brake Shoe and Lining
383
Caliper Overhaul
385
Rotor Servicing
387
Propeller Shaft Brake
390
Brake Drums
392
Wheel Cylinder
392
Power Brake U Nit
393
Vacuum Booster
393
Hydro-Boost Unit
395
Specifications
402
Brake System Description
402
Special Tools
404
Engine Lubrication
420
On Vehicle Service
427
Engine Mounts
427
Manifold Assembly-Non-Integrated Head
428
Rocker Arm Cover
429
Push Rod Side Cover
429
Valve Mechanism
429
Valve Stem Oil Seal And/Or Valve Spring
429
Valve Lifters
430
Rocker Arm Studs
433
Valve Seats
434
Valves
434
Torsional Damper
434
Crankcase
434
Oil Seal (Front Cover)
435
Camshaft
435
Camshaft Bearings
436
Oil Pan
437
Oil Pump
437
Oil Seal (Rear M Ain)
441
Piston and Connecting Rod Assemblies
442
Flywheel
446
Engine Assembly
447
Crankshaft
448
Specifications
448
General Description
453
Engine Lubrication
454
On Vehicle Service
457
Engine Mounts
457
Intake Manifold
457
Exhaust Manifold
463
Rocker Arm Cover
464
Valve Mechanism
464
Valve Stem Oil Seal And/Or Valve Spring
465
Valve Lifters
465
Cylinder Head Assembly
466
Rocker Arm Studs
469
Valve Guide Bores
470
Valve Seats
470
Valves
470
Torsional Damper
470
Crankcase Front Cover
471
Oil Seal (Front Cover)
471
Camshaft
471
Camshaft Bearings
472
Oil P a N
473
Oil Pump
474
Connecting Rod Bearings
474
Main Bearings
475
Oil Seal (Rear M Ain)
477
Cylinder Block
482
Oil Filter Bypass Valve
482
Engine Assembly
482
Crankshaft
484
Sprocket or Gear Replacement
484
Specifications
484
Engine Lubrication
492
On Vehicle Service
494
Engine Mounts
494
Intake Manifold
494
Exhaust Manifold
498
Rocker Arm Cover
498
Valve Mechanism
499
Valve Lifters
500
Cylinder Head Assembly
501
Rocker Arm Studs
504
Valve Guide Bores
504
Valve Seats
504
Valves
504
Torsional Damper
505
Crankcase Front Cover
505
Oil Seal (Front Cover)
506
Camshaft
506
Camshaft Bearings
507
Oil P an
508

Chevrolet 1980 Light Duty Truck Repair Manual (428 pages)

Chevrolet 1980 Passenger Cars and Light Duty Trucks Unit repair manual

Brand: Chevrolet | Category: Automobile | Size: 19.04 MB

Important Safety Notice
3
Table of Contents
7
Air Conditioning Compressor
7
M in O R Repair Procedures for the A-6 Compressor
8
Compressor Clutch Plate and H Ub a Sse M B
8
Compressor Pulley and Bearing Assembly
11
A-6 Compressor Pulley Bearing
13
Compressor Clutch Coil and Housing Assembly
13
Major A-6 Compressor Repair Procedures
14
A-6 Compressor Shaft Seal
15
Seal Leak Detection
15
Compressor Pressure Relief Valve or Pressure Switch
17
Assembly)
17
Removal
18
D Isa Ssem B
20
Gaging Operation
21
A-6 Teflon Piston Ring Replacement
25
Assembly
25
Re-Install
27
Compressor
30
Compressor Clutch Plate and Hub a Sse M B Ly
32
Compressor Clutch R Otor a N D /O R B Earin
32
R Eplace R Otor and Bearing
36
Assem Bly (on C Ar
36
R Eplace R Otor and Bearing a Ssem Bly (on B E N C H
37
R-4 Compressor Clutch Coil
38
A N D /O R Pulley Rim
38
Compressor Inertia Ring Installation
38
Major R-4 Compressor Repair Procedures
40
R-4 Compressor Shaft Seal
41
Seal Leak D E te C Tio N
41
Compressor Shaft Seal Replacement (off Car)
43
R-4 Compressor Pressure Relief
43
Valve or Pressure Sw Itch
43
Compressor Front Heada N D /O R O-Ring
43
Compressor Thrust and Belleville Washers
45
R-4 Compressor M a in Bearing
45
Compressor Shell a N D /O R O- Rings
45
Compressor Discharge Valve Plate a N D /O R Retainer
47
Compressor Cylinder and Shaft Assembly
48
Steering 3B
53
Power Steering Pump
55
Integral Pow er Steering G Ear
57
Special Tool
61
Steering Gear
68
Possible Cause
118
Front a Xle D Ifferential
127
R Em Oval
128
Oil Seal R Eplacem Ent
128
D Isassem Bly
128
D Rive P in Ion
128
Differential C a S
128
Reassembly
128
D Rive P in Ion
131
Installation and a Djustm Ent
131
Preload and a Djustm Ent
133
Installation
133
Gear Tooth Contact Pattern C H E C
133
Gear Tooth N O M en Cla Tu
133
T E S
133
A D Ju Stm en
134
Cleaning of Parts
149
Final Assembly
153
Special T O O
167
Automatic Transmission
169
Utom Atic T Ransm Ission
170
Removal of Converter
170
Seals
170
External Parts
170
Rem Oval
170
Front Unit Parts
174
Rem Oval
174
Front Gear Parts
175
Rem Oval
175
Rear Gear Parts
177
Rem Oval
177
Manual Shaft and Parking P a W L
178
Rem Oval
178
Inspection and R Eassem B Ly
179
C a S E
179
Inspection of Case Assembly
179
M Anual Shaft and Parking P a W L
181
Inspection
181
Reassembly
181
Rear Gear Parts
182
Output Shaft
182
Steel Speedometer Drive Gear
183
Rear Internal Gear
184
Low and Reverse C Lu Tch
186
Inspection
186
Low and Reverse Clutch Housing Assembly
187
Front Gear Parts
189
Rear Sun Gear and Input Drum
189
Front Sun Gear
189
Front Carrier Assembly
190
Front Internal Gear and Thrust W Asher
191
Rear Selective Thrust W Asher
191
Check Rear U Nit End P la y
192
Front Unit Parts
192
Direct Clutch Housing Assembly
192
Forward Clutch Housing Assembly
195
Interm Ediate Band Assembly
196
Installation
197
Pum P a Sse M B Ly
199
Pressure Regulator
200
Converter Clutch a Pply V Alve
201
Pum P B Od y
202
Pum P Cover
202
External Parts
206
Governor Assembly
206
Intermediate Band Anchor Pin
207
Interm Ediate Servo P Is to N
208
Disassem Bly
208
Reassem Bly
208
Control Valve Assembly
210
Installation
212
Oil Pan
215
Speedometer Driven Gear
215
Inspection
215
Reassem Bly
215
Bushing Replacement
215
Pum P Cover B U Sh in G S
215
Rear Bushing
216
Pump Body Bushing
216
Direct Clutch Housing
217
Rear Sun Gear
218
Rear Carrier Bushing
219
Pressure Switch
224
Specifications
246
Special Tools
247
Input Shaft
259
Stator Shaft
267
Manual Transmission
347
Front and Rear Bearings
349
Bearing Rollers
349
Gears
349
Reverse Idler Gear B U Sh in
349
Clutch Bearing Retainer Oil Seal
350
A Ssem Bly O F M Ainsh Aft
360
Transmission Case
365
A Ssem Bly O F T Ransm Ission
388
Transfer Case
405
Specifications
412

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Chevrolet 1980 Light Duty Truck Manuals

Chevrolet 1980 Light Duty Truck Service Manual (1006 pages)

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