Door Weatherstrip; Trim Panel, Arm Rest And Handles; Door Ventilator Assembly; Front Side Door Weatherstrip - Chevrolet CHEVY VAN G10 SERIES Service Manual

Door Weatherstrip

Success o f weatherstrip replacement depends entirely upon
the quality o f the cem ent used and the care with which it is
applied. All rust, road dirt and grease or oil must be com plete­
ly removed as should all old cement and bits o f old weather­
strip. After removing all foreign material from door opening
surface, wipe down with prepsol or its equivalent. Use only a
good quality cement which is made specially for weatherstrip
installation, following the manufacturer's directions. Proceed
as follows:
1. Open door and block open.
2. Remove side door weatherstrip.
3. Remove used adhesive from door with adhesive or
cement remover.
4. Apply adhesive to door.
5. Install weatherstrip.
6. Trim weatherstrip with a notch as shown in Figure 13
and butt ends together.

Trim Panel, Arm Rest and Handles

Removal
1. Remove screws retaining arm rest to trim panel.
2. Remove door handles with Tool J-7797 and pull from
shaft.
3. Remove trim panel screws and remove panel. If seal is
damaged, replace seal.
Installation
1. Install trim panel.
2. Install arm rest. Install door handle washers and then
handles.
SEC. A -A TYPICAL
WEATHERSTRIP
Fig. 1 3 —F ro n t Side D oor Weatherstrip
W IN D O W RUN
CHANNEL
ATTAC HING
SCREWS
Si
DOOR LOCK
DOOR LOCK
ATTACHING
REMOTE CONTROL
SCREWS
ATTA C H IN G SCREWS!
Fig. 1 4 —F ro n tS id e Door Regulator
and V en tilato r Attachments

Door Ventilator Assembly

Removal
N O T E : The channel between the door w indow
glass and door vent is removed as part of the vent
assembly.
1. Regulate the door window glass to the full down
position.
2. Remove door handles w ith Tool J-7797.
3. Remove trim panel.
4. Remove rear w indow run channel screws.
5. Slide door w indow glass rearw ard away from ventilator.
6. Remove three screws at the u pper front o f the door (fig.
14).
7. T urn the vent assembly 90° and carefully remove by
guiding up and o u t (fig. 15).
Installation
N O T E : Replace the door window glass and regu­
late to the fu ll dow n position before installing the
door ventilator assembly.
1. Low er the ventilator assembly in to the door fra m e -
center into position.
2. Make certain the rubber lip is positioned before tighten­
ing screws.
3. Slide door glass forw ard engaging glass in vent channel.
4. Reinstall all screws and tighten.
5. Install and tighten the three screws at the upper front of
the door.
Adjustm ent
6. A djust the ventilator adjusting n u t by turning clockwise
to increase operating tension (fig. 16).
7. A fter making adjustm ent bend tabs over the hex nut.
8. Install trim panel.
9. Install door and w indow regulator handles.
BODY IB -7
•REGULATOR
I ATTACHING
SCREWS
j
C H E V Y V A N SH O P M A N U A L