Ford Corsar Repair Manual page 822

STARTING SYSTEM S t a r t e r -
Assembly (Cont'd)
1. Push drive shaft through ring gear and secure with washer and
circlip.
Fit clutch drive and stop ring on shaft.
Clamp retainer ring into groove and caulk stopring.
Test over-running torque.
2. Push shaftlgear assembly with fork attached into drive end
housing by positioning flat side of ring gear towards solenoid
opening.
Fit gear cover plate and fork lever sealing rubber.
3.
To assemble motor section slide brush plate over commutator,
(check proper seat of brush holders in anchor points) lightly oil
felt ring and insert in recess on commutator end/of armature.
Place end shield on shaft and set armature length play with shim
and fit clip. Lightly grease end of commutator shaft, fit seal and
end cap, insert screws but do not tighten.
4. Slide stator frame over armature until rubber cable grommet and
end shield fit neatly into their positions and join with previously
assembled drive unit by slowly turning drive until gears engage.
Do not use force.
5. Insert through bolts and tighten by checking on proper fit of end
shield. Now tighten hexagon screws of end cap.
6. Fit solenoid in position and connect cable, tighten screws to
prescribed torque.