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Corsair
Plug-in Hybrid
EMERGENCY RESPONSE
GUIDE
2021 Corsair Plug-In Hybrid Vehicle Emergency Response Guide - 7/2020
2021
© Copyright Ford 2020 FoMoCo

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Table of Contents
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Summary of Contents for Ford Corsair Plug-in Hybrid 2021

  • Page 1 2021 Corsair Plug-in Hybrid EMERGENCY RESPONSE GUIDE © Copyright Ford 2020 FoMoCo 2021 Corsair Plug-In Hybrid Vehicle Emergency Response Guide - 7/2020...
  • Page 2 NOTE: The descriptions and specifications contained in this guide were in effect at the time this guide was approved for printing. Ford Motor Company reserves the right to discontinue models at any time, or change specifications or design without notice and without incurring any obligation.
  • Page 3 Table of Contents Contents PAGE Introduction ....................................About This Manual ................................Plug-in Hybrid (PHEV) Identification — Vehicle Exterior ....................Vehicle Identification Number (VIN) Layout ........................© Copyright Ford 2020 FoMoCo 2021 Corsair Plug-In Hybrid Vehicle Emergency Response Guide - 7/2020...
  • Page 4 Vehicle Identification Number (VIN) Layout The 5th, 6th and 7th positions of the VIN identify the vehicle as a PHEV. Sample VIN • PHEV – 5LMTJ5DZ0MUL00080 © Copyright Ford 2020 FoMoCo 2021 Corsair Plug-In Hybrid Vehicle Emergency Response Guide - 7/2020...
  • Page 5 ......................High Voltage Electrical Disconnect Features ........................High Voltage Battery Packs ..............................High Voltage Warning Decals ............................. Component Location and Identification — PHEV Vehicles ..................... © Copyright Ford 2020 FoMoCo 2021 Corsair Plug-In Hybrid Vehicle Emergency Response Guide - 7/2020...
  • Page 6 PROTECTIVE EQUIPMENT (PPE) INCLUDING HIGH VOLTAGE SAFETY GLOVES AND BOOTS. REMOVE ALL METALLIC JEWELRY, INCLUDING WATCHES AND RINGS. ISOLATE THE HIGH VOLTAGE SYSTEM AS DIRECTED BY THE FORD EMERGENCY RESPONSE GUIDE FOR THE VEHICLE. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
  • Page 7 High Voltage Warning Decals • On hybrid vehicles WARNING decals are located on High Voltage components throughout the vehicle. See the following example. © Copyright Ford 2020 FoMoCo 2021 Corsair Plug-In Hybrid Vehicle Emergency Response Guide - 7/2020...
  • Page 8 The following illustrations provide the location, description and basic function of the High Voltage system components. NOTE: All High Voltage wires and harnesses are orange in color. PHEV Vehicles © Copyright Ford 2020 FoMoCo 2021 Corsair Plug-In Hybrid Vehicle Emergency Response Guide - 7/2020...
  • Page 9 High Voltage Electrical System Information Section 1: High Voltage Electrical System Information © Copyright Ford 2020 FoMoCo 2021 Corsair Plug-In Hybrid Vehicle Emergency Response Guide - 7/2020...
  • Page 10 The battery is a 12V DC source compartment, mounted within the connected in a negative ground spare tire well. system and is a voltage stabilizer for the 12V electrical system. © Copyright Ford 2020 FoMoCo 2021 Corsair Plug-In Hybrid Vehicle Emergency Response Guide - 7/2020...
  • Page 11 SECTION 2: Battery High Voltage System Depower Table of Contents Contents PAGE Section 2: Battery High Voltage System Depower ......................... Battery High Voltage System Depower ..........................© Copyright Ford 2020 FoMoCo 2021 Corsair Plug-In Hybrid Vehicle Emergency Response Guide - 7/2020...
  • Page 12 If the vehicle ready light is on, press the Start button to turn off the ignition. Open the rear liftgate. Remove the rear compartment cover. © Copyright Ford 2020 FoMoCo 2021 Corsair Plug-In Hybrid Vehicle Emergency Response Guide - 7/2020...
  • Page 13 If equipped, remove the nut and the spare tire. NOTICE: In a time sensitive situation the 12 volt battery negative and positive cables may be cut to save time, if the situation warrants. © Copyright Ford 2020 FoMoCo 2021 Corsair Plug-In Hybrid Vehicle Emergency Response Guide - 7/2020...
  • Page 14 Remove the bolt and position the negative battery cable aside. Using electrical tape, cover the negative battery cable terminal. If equipped, remove the nuts and the spare tire hold-down bracket. © Copyright Ford 2020 FoMoCo 2021 Corsair Plug-In Hybrid Vehicle Emergency Response Guide - 7/2020...
  • Page 15 Loosen, but do not remove the nut. Position the negative battery cable aside. Be sure to cover the battery cable with electrical tape to prevent the cable from making contact with the battery terminal. © Copyright Ford 2020 FoMoCo 2021 Corsair Plug-In Hybrid Vehicle Emergency Response Guide - 7/2020...
  • Page 16 Loosen, but do not remove the nut. Position the positive battery cable aside. Be sure to cover the battery cable with electrical tape to prevent the cable from making contact with the battery terminal. © Copyright Ford 2020 FoMoCo 2021 Corsair Plug-In Hybrid Vehicle Emergency Response Guide - 7/2020...
  • Page 17 SECTION 3: High Voltage Charge Cord Lock — Manual Release Table of Contents Contents PAGE Section 3: High Voltage Charge Cord Lock Manual Release ....................... High Voltage Charge Cord Lock Manual Release ......................© Copyright Ford 2020 FoMoCo 2021 Corsair Plug-In Hybrid Vehicle Emergency Response Guide - 7/2020...
  • Page 18 If equipped, remove the padlock or combination lock installed on the charging coupler. If equipped, press the release button on the charging coupler and remove the charging coupler from the vehicle. © Copyright Ford 2020 FoMoCo 2021 Corsair Plug-In Hybrid Vehicle Emergency Response Guide - 7/2020...
  • Page 19 Section 4: Supplemental Restraint System and Structural Reinforcement — Component Location ........ Pyrotechnic Device Health and Safety Precautions ......................Supplemental Restraint System Components — Corsair Vehicles ................Reinforcements and High Strength Steel .......................... © Copyright Ford 2020 FoMoCo 2021 Corsair Plug-In Hybrid Vehicle Emergency Response Guide - 7/2020...
  • Page 20: Section 4: Supplemental Restraint System And Structural Reinforcement - Component Location

    Always observe local laws and legislative directives regarding Pyrotechnic Components service and handling. Failure to follow this instruction may result in serious personal injury or death. © Copyright Ford 2020 FoMoCo 2021 Corsair Plug-In Hybrid Vehicle Emergency Response Guide - 7/2020...
  • Page 21: Supplemental Restraint System Components - Corsair Vehicles

    Driver side airbag Driver airbag Clockspring Driver and passenger knee airbag Passenger airbag (includes canister vent) Passenger side airbag Passenger second row seat side airbag © Copyright Ford 2020 FoMoCo 2021 Corsair Plug-In Hybrid Vehicle Emergency Response Guide - 7/2020...
  • Page 22 Driver and passenger front impact severity sensors Passenger seat position sensor Passenger front door side impact sensor OCSM (occupant classification system module) (includes OCS (occupant classification system) sensor and gel-filled bladder) © Copyright Ford 2020 FoMoCo 2021 Corsair Plug-In Hybrid Vehicle Emergency Response Guide - 7/2020...
  • Page 23 Rear center seatbelt buckle (includes seatbelt buckle switch) Rear driver side outer seatbelt buckle (includes seatbelt buckle switch) Rear driver side outer seatbelt retractor (includes retractor pretensioner) © Copyright Ford 2020 FoMoCo 2021 Corsair Plug-In Hybrid Vehicle Emergency Response Guide - 7/2020...
  • Page 24: Reinforcements And High Strength Steel

    Always use appropriate tools, such as a hydraulic cutter, and always wear appropriate personal protective equipment (PPE) when cutting. Failure to follow these instructions can result in serious injury or death. Corsair shown Corsair with sunroof opening shown © Copyright Ford 2020 FoMoCo 2021 Corsair Plug-In Hybrid Vehicle Emergency Response Guide - 7/2020...
  • Page 25: Table Of Contents

    If The High Voltage Battery Case Has Been Ruptured ..................... Moving Damaged Vehicles - Tow Truck Drivers ....................... Electric and Hybrid Electric Vehicle Considerations ....................... © Copyright Ford 2020 FoMoCo 2021 Corsair Plug-In Hybrid Vehicle Emergency Response Guide - 7/2020...
  • Page 26: Section 5: Approaching A Damaged Electric Vehicle

    PROTECTIVE EQUIPMENT (PPE) INCLUDING HIGH VOLTAGE SAFETY GLOVES AND BOOTS. REMOVE ALL METALLIC JEWELRY, INCLUDING WATCHES AND RINGS. ISOLATE THE HIGH VOLTAGE SYSTEM AS DIRECTED BY THE FORD EMERGENCY RESPONSE GUIDE FOR THE VEHICLE. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
  • Page 27: High Voltage System - Do Not Cut Zones

    911. • Be alert. There is potential for delayed fire with damaged lithium-ion batteries. Call an authorized Ford dealer or vehicle manufacturer representative, if necessary, to determine the additional steps to take to safely • recover or transport the vehicle.
  • Page 28: Electric And Hybrid Electric Vehicle Considerations

    • • Physical damage to the vehicle or High Voltage battery may result in immediate or delayed release of toxic and/or flammable gases and fire. © Copyright Ford 2020 FoMoCo 2021 Corsair Plug-In Hybrid Vehicle Emergency Response Guide - 7/2020...
  • Page 29 SECTION 6: Damaged Vehicle Guidance and Storage Table of Contents Contents PAGE Section 6: Damaged Vehicle Guidance and Storage ......................Damaged Vehicle Guidance for Ford Motor Company Electric and Hybrid-Electric Vehicles Equipped with High Voltage Batteries ..............................Vehicle Storage ..................................© Copyright Ford 2020 FoMoCo...
  • Page 30 Avoid contact with orange High Voltage cabling and areas identified as High Voltage risk by warning labels. Vehicle Storage • Contact an authorized Ford or Lincoln Dealer as soon as possible as there may be additional steps necessary to secure, discharge, handle, and/or store the High Voltage battery and vehicle. •...
  • Page 31 If the vehicle and/or battery High Voltage system is damaged, place a sign indicating that it is a battery electric vehicle with potentially dangerous High Voltage. See example below: Copyright 2020, Ford Motor Company. All rights reserved. This document may be reproduced in its entirety and distributed for emergency responder use only. It may not be excerpted for any purpose.

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