Ford Corsar Repair Manual page 430

REPAIR FOR COMPONENT PARTS
Final Drive (Cont'd)
ASSEMBLY
1. Attach side gear thrust washers to side gears, then install
pinion mate washers and pinion mate gears in place.
2. Insert pinion
mate shaft.
When inserting, be careful not to damage pinion mate
thrust washers.
3
Install pinion mate shaft retaining pin.
4. Measure clearance between side gear and differential case with
washers following the procedure below:
a. Set Tool and dial indicator on side gear.
b. Move side gear up and down to measure dial indicator
deflection. Always measure indicator deflection on both side
gears.
Clearance between side gear and differential case
with washers:
0.1
-
0.2 mm (0.004
-
0.008 in)
c. If not within specification, adjust clearance by changing
thickness of side gear thrust washers.
Side gear thrust washer:
Refer to S.D.S.