Ford Corsar Repair Manual page 441

SERVICE DATA AND SPECIFICATIONS (S.D.S.)
GEAR END PLAY
Inspection and Adjustment
5th main gear
Gear
l
st
main gear
2nd main gear
3rd input gear
4th input gear
5th input gear
Allowable clearance
0
-
0.15 mm (0
-
0.0059 in)
End play mm (in1
0.23
-
0.43 (0.0091
-
0.0169)
0.23
-
0.58 (0.0091
-
0.02281
0.23
-
0.43 (0.0091
-
0.0169)
0.25
-
0.55 (0.0098
-
0.021 7)
0.23
-
0.48 (0.0091
-
0.01891
CLEARANCE BETWEEN BAULK RING AVAILABLE WASHER
AND GEAR
Input shaft thrust washer
Unit: mm (in) Allowable clearance
0
-
0.06 mm (0
-
0.0024 in1
Thickness mm (in)
1.95 (0.0768)
2.05 (0.0807)
2.15 (0.0846)
2.25 (0.0886)
Part number
3234805E00
3234805EOl
3234845EO2
3234805E03
AVAILABLE SNAP RING
Differential side gear thrust washer
Wear limit
0.7 (0.028)
0.7 (0.028)
0.7 (0.0281
Thickness mm (in)
4.500 (0.17721
4.525 (0.1781)
4.550 (0.1791
1
4.575 (0.1801
)
1st & 2nd
3rd & 4th
5th
3rd & 4th synchronizer hub
Allowable clearance between side
gear and differential case with
0.1
-
0.2 mm
(At input shaft)
washer
(0.004
-
0.008 in)
Pan number
32278-03E01
32278-03E02
32278-03E03
32278-03E04
Standard
l .O
-
1.35
(0.0394
-
0.0531
)
1
.o
-
1.35
(0.0394
-
0.0531
I
1
.o
-
1.35
(0.0394
-
0.0531
1
Allowable clearance 0
-
0.1 mm (0
-
0.004 in)
1st & 2nd synchronizer hub
Thickness mm (in)
l .95 (0.07681
2.00 (0.0787)
2.05 (0.0807)
2.10 (0.0827)
Allowable clearance 0
-
0.1 mm (0
-
0.004 in)
Part number
32269-03E03
32269-03E00
32269-03E01
3226903E02
Thickness mm (in)
0.75
-
0.80 (0.0295
-
0.0315)
0.80
-
0.85 (0.0315
-
0.0335)
0.85 - 0.90 (0.0335
-
0.0354)
0.90
-
0.95 (0.0354
-
0.0374)
Part number
38424E3000
38424-E3001
38424-E3002
38424- E3003
Thickness mm (in)
1.95 (0.0768)
2.00 (0.0787)
2.05 (0.0807)
2.10 (0.0827)
Part number
3226903E03
32269-03E00
32269-03EOl
32269-03E02