Ford Corsar Repair Manual page 423

REPAIR FOR COMPONENT PARTS
Thrust washer
Thrust washers
lnput Shaft and Gears (Cont'd)
2. Install 3rd input gear and 3rd baulk ring.
3. Press on 3rd & 4th synchronizer hub.
Pay attention to its direction.
4. Select proper snap ring of 3rd & 4th synchronizer hub to
minimize clearance of groove, and then install it.
Allowable clearance of groove:
0
-
0.1 mm (0
-
0.004 in)
Snap ring of 3rd & 4th synchronizer hub:
Refer to S.D.S.
5. Install 4th input gear.
6. Select proper thrust washers to minimize clearance of
groove.
Then install them and thrust washer ring.
Allowable clearance of groove:
0
-
0.06 mm (0
-
0.0024 in)
lnput shaft thrust washer:
Refer to S.D.S.
7. Install 5th input gear.
8. Press on 5th synchronizer.
Ensure baulk ring and inserts remain aligned during this operation.