Ford Corsar Repair Manual page 718

POWER STEERING GEAR AND LINKAGE (TRW)
Reassem bly
1. Using tool E7000, install a new inner seal, together with the
spacer, into the rack housing.
Pay attention to the direction of each component as shown.
2. Fit new piston ring t o rack and lubricate ring.
3. Using protective cover (E 1404) to prevent damage to the inner
seal, carefully insert the rack into the housing (L/H side).
Lightly lubricate the outer surface of the protector.
4. Hold L/H end of rack and carefully draw protector out the R/H
end of the housing.
5. Fit the rack end bush/seal assembly over the protective cover
(E1404), then slide protective cover over the L/H end of the
rack.
6. Whilst holding R/H end of rack, slide rack end bush along the
cover until it clears the machined shoulder at the end of the rack.
Remove cover.
7. Gently tap end bush home into rack housing.
8. Using tool E7197, rotate bush until the wire locator hole is
aligned with the slot in the rack housing.
9. Insert the right angle end of the wire and rotate bush until the
wire is drawn completely in.
10. Fit lower pinion bearing using suitable tool.
1 1. Lubricate rack teeth and lower pinion bearing.
12. Fit new seals to pinion valve assembly, then fit assembly t o rack
housing together with pinion upper bearing.
13. Using suitable tube, tap upper bearing into housing until bearing
and pinion are properly seated, then tap seal into place.
14. Fit circlip and pinion dust cover.
15. Fit yoke and yoke plug assembly and temporarily tighten.