Ford Corsar Repair Manual page 616

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SERVICE DATA AND SPECIFICATIONS (S.D.S.)
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Specifications and Adjustment (Cont'd)
TOTAL END PLAY
Number of drive plates
Number of driven plates
Thickness of drive plate
mm (in)
Standard
Allowable limit
Clearance
mm (in)
Standard
,
Allowable limit
Thickness of retaining plate
Isn*.b.nd]
Piston size
mm (in)
Big dia.
Small dia.
CLUTCH PACK END PLAY
Total end play
Thickness of oil pump housing
bearing race
5
5
2.0 (0.079)
1 .8 (0.07 1)
1.2-1.6 (0.047-0.063)
3.6 (0.142)
Thickness
mm (in)
12.4 (0.488)
12.6 (0.496)
12.8 (0.504)
13.0 (0.512)
13.2 (0.520)
13.4 (0.528)
13.6 (0.535)
13.8 (0.543)
14.0 (0.551)
PLANETARY
0.25-0.55 mm
(0.0098-0.02 17 in)
Pan number
3 1667-23x13
31667-23x14
31667-23x15
31667-23x16
3 1667-23x7 1
3 1667-23x72
31667-23x73
31667-23x74
31667-23x75
Clutch pack end play
Thickness of clutch pack
thrust washer
CARRIER
Thickness
mm (in)
0.8 (0.031)
1 .O (0.039)
1.2 (0.047)
1.4 (0.055)
l
.6 (0.063)
1.8 (0.071)
2.0 (0.079)
65 (2.56)
36 (1.42)
DIFFERENTIAL SIDE BEARING PRELOAD
Differential side bearing adjusting shim
Unit: mm (in)
I
Part number
31429-21x00
3 1429-2 1 X01
3 1429-2 1 X02
31429-21x03
3 1429-2
1
X04
31429-2 1x05
3 1429-2 1 X06
0.4-0.8 mm (0.016-0.031 mm)
washer and planetary carrier
Standard
0.20-0.70 (0.0079-0.0276)
Allowable limit
0.80 (0.03 15)
Thickness
mm (in)
0.7 (0.028)
0.9 (0.035)
1.1 (0.043)
1.3 (0.051)
1.5 (0.059)
1.7 (0.067)
1.9 (0.075)
Thickness mm (in)
0.12 (0.0047)
0.16 (0.0063)
0.20 (0.0079)
0.24 (0.0094)
0.28 (0.01 10)
Pan number
31528-21 X00
31 528-21 X01
31 528-21x02
31528-21x03
3 1528-2 1 X04
3 1528-2 1 X05
3 1528-2 1 X06
OIL PUMP, BEARING RETAINER AND
0.32 (0.01 26)
0.36 (0.0142)
OUTPUT SHAFT
0.40 (0.0157)
Unit: mm (in)
0.44 (0.01 73)
0.48 (0.0189)
0.52 (0.0205)
0.56 (0.0220)
0.60 (0.0236)
0.64 (0.0252)
0.68 (0.0268)
0.72 (0.0283)
0.76 (0.0299)
0.80 (0.0315)
0.84 (0.0331)
0.88 (0.0346)
0.92 (0.0362)
Oil pump clearance
Cam ring
-
oil pump cover
Standard
Allowable limit
Rotor
-
oil pump cover
Standard
Allowable limit
Vane -oil
pump cover
Standard
Allowable limit
Seal ring clearance
Standard
Allowable limit
Pan number
0.0 10-0.024 (0.0004-0.0009)
0.034 (0.0013)
0.010-0.024 (0.0004-0.0009)
0.034 (0.00 13)
0.010-0.024 (0.0004-0.0009)
0.034 (0.001 3)
0.10-0.25 (0.0039-0.0098)
0.25 (0.0098)

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