Ford Corsar Repair Manual page 427

REPAIR FOR COMPONENT PARTS
Reverse
main
gear
.
and 1
-
2 synchronlzer
-1st gear
Mainshaft and Gears (Cont'd)
ASSEMBLY
1. Place inserts in three grooves on coupling sleeve (1st
& 2nd
synchronizer).
2. Install 1st main gear and 1st baulk ring.
3. Press on 1st & 2nd synchrbnizer hub.
Pay attention to its direction.
4. Install coupling sleeve with three inserts and 2nd baulk ring.
5. Select proper snap ring of 1st
& 2nd synchronizer hub to
minimize clearance of groove and then install it.
Allowable clearance of groove:
0
-
0.1 mm (0
-
0.004 in)
Snap ring of 1st & 2nd synchronizer hub:
Refer to S.D.S.