Ford Corsar Repair Manual page 434

ADJUSTMENT
lnput Shaft End Play and Differential Side
Bearing Preload (Cont'd)
b. Insert Tool all the way into differential side gear. Move Tool
up and down and measure dial indicator deflection.
lnput shaft side
a. Set dial indicator on rear end of input shaft.
b. Move input shaft up and down by pushing through the welch
plug hole, and measure dial indicator deflection.
6. Select shims with proper thickness with S.D.S. table as a
guide.
7. Install selected differential side bearing adjusting shim and
differential side bearing outer race.
8.
Check differential side bearing turning torque.
a. Install final drive assembly'on clutch housing.
b. Install transmission case on clutch housing.
Tighten transmission case fixing bolts to the specified
torque.
c. Measure turning torque of final drive assembly using E7187
adapter.
(New bearing) :
4.9
-
7.8 N-m (50
-
80 kg-cm, 43
-
69 in-lb)
When old bearing is used again, turning torque will be
slightly less than the above.
Make sure torque is close to the specified range.
9. Apply sealant and install new welch plug to input shatt bearing
case.
Mainshaft Bearing Preload
If any of the following parts are replaced, adjust mainshaft
bearing preload.
Mainshaft
Mainshaft bearings
Clutch housing
Transmission case