Ford Corsar Repair Manual page 598

REPAIR FOR COMPONENT PARTS
Final Drive (Cont'd)
ASSEMBLY
1. Install the side gear and thrust washer in the differential
case.
2. Install the pinion mate gear and thrust washer in the
differential case while rotating them.
3. Insert pinion mate shaft.
When inserting, be careful not to damage pinion mate wash-
ers.
4. Measure clearance between side gear and pinion mate gear,
referring to "Inspection". If necessary, adjust.
Side gear to pinion mate clearance:
0.1
-
0.2 mm (0.004
-
0.008 in)
Side gear thrust washer:
Refer to S.D.S.
5. Install pinion mate shaft lock pin using a punch.
Make sure that lock pin is flush with case.
6. Press on differential side bearing inner cone and outer race.
7. Install final gear.
AT- 1 54