Ford Transit 2002 Owner's Manual page 1314

Manual Transmission/Transaxle External
Controls - External Controls
Diagnosis and Testing
Inspection and Verification
1. 1. Verify the customer concern.
2. 2. Visually inspect for obvious signs of mechanical damage.
3. 3. If an obvious cause for an observed or reported concern is found, correct the cause
(if possible) before proceeding to the next step.
4. 4. If the concern is not visually evident, verify the symptom and refer to the
Symptom Chart
Symptom Chart
Symptom Possible Sources
External controls * Gearshift cables
do not operate incorrectly
freely adjusted
* Gearshift lever
damaged
* Transaxle
selector
mechanism
damaged
Pinpoint Tests
PINPOINT TEST A : STIFF GEARSHIFT
TEST
CONDITIONS
A1: CHECK THE GEARSHIFT LEVER
Detach the gearshift cables from the gearshift lever.
1
Is the gearshift lever difficult to operate?
Yes
Install a new gearshift lever.
REFER to:
External Controls, Removal and Installation).
No
GO to
A2: CHECK THE GEARSHIFT CABLES
Attach the gearshift cables to the gearshift lever.
1
Detach the gearshift cables from the transaxle.
2
Is the gearshift lever difficult to operate?
Yes
Install new gearshift cables.
REFER to:
External Controls, Removal and Installation).
No
Disassemble the transaxle and install new selector mechanism
components as necessary.
REFER to:
With: Manual Transaxle, Vehicles With: MTX-75, Disassembly).
* ADJUST the gearshift cables.
REFER to:
Manual Transmission/Transaxle and Clutch - General
Information, General Procedures).
* GO to Pinpoint Test
DETAILS/RESULTS/ACTIONS
Gearshift Lever (308-06 Manual Transmission/Transaxle
A2.
Gearshift Cables (308-06 Manual Transmission/Transaxle
Transaxle (308-03 Manual Transmission/Transaxle - Vehicles
http://vnx.su
Transit/Tourneo Connect 2002.5 (06/2002-)
Action
Gearshift Cable Adjustment
A.
Print
(308-00